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The shield mud and water separation system has a good effect on the mud produced in shield construction.

The shield mud and water separation system has a good effect on the mud produced in shield construction. KD series shield mud and water separation system is a modular system. This shield mud and water separation system is designed to deal with various kinds of mud used in common shield construction technology.

Characteristics of shield mud and water separation system produced by xi ‘an KOSUN:

1. The whole series of vibrating screen, desander, desilter and centrifuge are all manufactured by xi ‘an KOSUN company;

2. Customized system and standardized unit equipment can not only meet the needs of customers, but also be stable and reliable;

3. High vibration force vibration screen, and high-speed frequency conversion large drum centrifuge to provide efficient muddy water separation capacity;

4. Double-layer vibrating screen, which can effectively meet the processing capacity and save floor space;

5. Modular design can meet the rapid movement of the shield mud and water separation system.

Advantages of shield mud and water separation system produced by xi ‘an KOSUN:

1. Full purification of mud, which is conducive to controlling the performance index of mud, reducing stuck accidents and improving drilling quality;

2. Effective separation of soil residue is conducive to improving the efficiency of hole making;

3. The reuse of mud is conducive to saving pulp materials and reducing construction cost;

4. Closed circulation mode of mud and lower slag water content are conducive to reducing environmental pollution;

5. The shield mud and water separation system produced by xi ‘an KOSUN can meet the export standards of all countries in the world.

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Recently, 2 sets of ZJ15 fixed control system produced by KOSUN were successfully sent to the Ukrainian project site.

Recently, 2 sets of ZJ15 fixed control system produced by KOSUN were successfully sent to the Ukrainian project site. Previously, KOSUN invited customers from the Ukrainian market to visit the factory to inspect the production process and work progress, and the customers gave a high evaluation of KOSUN’s professional products.

KOSUN production of ZJ15 drilling solids control system is a set of mechanical and electrical control of sludge treatment system, drilling mud can be hierarchical processing, at the same time, the drilling mud can be mixed, degassing, aggravating, mixing, can also be used to supply of wellhead mud, the Ukrainian market customer order system by mud mud tank, mixing tank, rotation of the crane and solids control equipment. The whole system includes vibration screen, vacuum deaerator two-stage solid control equipment, mud mix weight system, mud supply system, electrical control system, lighting system, etc. The surface coating of the system is durable, which can ensure that the system can be used in the wear and corrosion environment.

This ZJ15 drilling solids control system has several special designs of important processes, which can be used to grade drilling mud. The mud can also be weighted, mixed and stirred. Drug canisters and pipelines can provide slurry batching for the system; Mud system can be mixed and matched for system mud; Supply silo and supply line can supply mud supply for wellhead mud defect; Mud gun pipeline and mixing system can fully stir and mix in the mud tank; The clean water collection can provide water channel for slurry distribution and flushing tank surface.

ZJ15 drilling solids control system adopts multi-functional design, so that the system can meet the requirements of different mud systems, and each system and process can work independently or simultaneously.

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The Balanced Elliptical Motion Shaker developed produced by KOSUN has obvious advantages.

The Balanced Elliptical Motion Shaker developed produced by KOSUN has obvious advantages in dealing with high-viscosity drilling fluid. In this case, the large particles in drilling fluid can be effectively removed through the balanced elliptical motion shaker track, and the relatively mild vibration intensity can effectively reduce the consumption of the shaker.

Balanced Elliptical Motion Shaker is the fourth generation of new mud shaker. In the past mud shale shaker mainly used linear shaker, but now more and more drilling companies choose balanced elliptical motion shaker.

With the development of drilling technology, drilling depth is getting deeper and deeper, and the requirement of mud is becoming more and more strict. Some complex geological conditions under the ordinary mud vibration screen cannot meet the requirements of use. And the performance of ordinary drilling vibration screen is not very stable, the effect of drilling vibration screen treatment will be different according to the drilling address and cannot adapt, often there will be some running slurry or “horseshoe effect”. The appearance of balanced elliptical motion shaker has solved these problems.

Advantages of Balanced Elliptical Motion Shaker:

1. The handling capacity increases by 25%-30% compared with the linear vibrating screen;

2. Can adapt to a variety of geological conditions drilling mud recovery and purification;

3. Excitation force can be adjusted;

4. Linear vibration type has the advantages of translational elliptical vibration screen;

5. Balanced elliptic trajectory can effectively reduce the blocking phenomenon of sieve holes and ensure the sieve penetration rate;

6. Help to improve the cuttings transportation speed in viscous drilling fluid and prevent paste screen;

7. Can handle high specific gravity and high viscosity drilling fluid;

8. Longer screen life;

9. Drier cuttings;

10. Quick tensioning system, easy to replace screen.

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Dry sieve is used to recycle liquid drilling fluid shale shaker in the well site.

Dry sieve is used to recycle liquid drilling fluid shale shaker in the well site, dry vibrating screen or dry sieve is a kind of linear vibrating screen, in the process of drilling waste management is mainly used for recycling the main vibrating screen and hydrocyclone discharge of drilling cuttings adsorption in liquid phase, the recycling of liquid phase method is especially suitable for oil-based mud, can effectively reduce the waste mud.

Compared with the mainstream drilling fluid vibrating screen, the dry sieve mesh used in the drilling fluid drying screen will be larger. As the cuttings treated by the drying screen are relatively dry, high-frequency vibration motor is generally used as the power source for drying. This allows the recovery of drilling fluid through the screen slowly, coupled with strong vibration force, can maximize the recovery of drilling cuttings in the liquid phase.

Functions of dry sieve treatment system:

1. Reduce the liquid content in cuttings and recover valuable drilling fluid, thus reducing the cost of drilling fluid;

2. Reduce the total discharge of mud cuttings, thus reducing the waste slurry to be treated, so as to meet the requirements of environmental protection.

Application fields of dry sieve treatment system:

1. Dry cuttings for drilling mud of various types, such as oil-base mud, water-base mud and composite base mud;

2. River dredging;

3. Environmental protection solid-liquid separation

4. Piling work;

5. Shield engineering.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: 029-89565356

Email: sales2@adkosun.com

Contact person: Jinbo Zheng

Contact person: Jinbo Zheng

http://www.kosun.com

http://www.kosuneco.com

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Construction piling slurry separation equipment -DC series environmental protection horizontal screw settling centrifuge.

Construction piling slurry separation equipment –DC series environmental protection horizontal screw settling centrifuge.

Its working principle is to be processed after the sludge into the centrifuge, through the solid – liquid ratio, and rely on centrifugal field to expand the thousands of times, the sludge was settling in under the action of centrifugal force, be clarified sewage by clarifying liquid discharge pipe, dewatered sludge continuously from the host slag discharge mouth, again by shaftless screw conveyor directly transferred to the designated place or loading outbound, finally realizes the function of the separation of mud.

Based on the design principle of resource consumption minimization and manufacturing principle, various specially designed centrifuges have been widely used in environmental protection and industrial production fields.

KOSUN provide quality products and services to various industry users, not only high quality products, more importantly, KOSUN with rich experience dedicated to provide customers with a full range of customized solutions, from the design, selection and installation of horizontal screw centrifuge, to the special field of the whole set of equipment construction projects.

Maintenance of main bearing of construction piling separation equipment:

1. Lubricate the main bearing before starting the centrifuge or during the operation of 8 hours;

2. Lubricate once a day. The amount of grease used is strictly forbidden to exceed the standard;

3. If the centrifuge is out of service for a certain period of time every week, the main bearing should be lubricated before starting next time.

4. If the centrifuge is out of service for more than two weeks, the main bearing must be lubricated every two weeks.

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Structure features of KOSUN vacuum degasser

During drilling operations, the gas carried by drilling fluid from the well can affect mud performance and safety, and also affect the service life of some equipment. Therefore, it is necessary to install a vacuum degasser to remove the gas concentration in the mud.

Structure features of KOSUN vacuum degasser:

1. Use vacuum pump to pump mud into the vacuum tank, and use it to make gas out of the vacuum tank, vacuum pump plays two different roles here;

2. Water ring vacuum pump is always in isothermal state in the working process, suitable for the suction of inflammable and explosive gases, with reliable safety performance;

3. The mud shoots to the four walls at high speed through the window of the rotor. The bubbles in the mud are completely broken and the degassing effect is good;

4. Main motor bias, lower machine center;

5. Adopt belt transmission to avoid complication of deceleration mechanism;

6. The use of liquid-gas separator will not cause water and gas to be discharged at the same time, so that the exhaust pipe is always unblocked.In addition, it can supply water to vacuum pump circularly, saving water.

7. The suction pipe is inserted into the slurry tank, and can be used as a high-power agitator when the slurry has no gas invasion.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: 029-89565356

Email: sales2@adkosun.com

Contact person: Jinbo Zheng

Contact person: Jinbo Zheng

http://www.kosun.com

http://www.kosuneco.com

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KOSUN provides high quality horizontal screw centrifuge products and related services.

KOSUN provides high quality horizontal screw centrifuge products and related services to customers in various industries, not only is it a high quality product, but also we will wholeheartedly provide customers with a full range of applicable solutions with rich experience. From the design, selection and installation of horizontal screw centrifuge, to the whole set of equipment construction projects in special fields.

Precautions for use of KOSUN horizontal screw centrifuge:

1. Horizontal screw centrifuge shall not be used to separate inflammable, toxic, corrosive and radioactive substances;

2. Before preparing to install or operate the horizontal centrifuge, please read and follow all requirements in the instructions;

3. Do not operate centrifuges with warning labels damaged or without warning labels;

4. If the mechanical vibration amplitude exceeds 24mm/ s, please stop immediately;

5. Do not start the centrifuge when the feeding temperature exceeds the installation, operation or hard material;

6. Do not start the centrifuge when there is ice water, freezing or hard substances in the drum;

7. Do not operate the centrifuge in excess of the maximum speed of drum and maximum density of solid as specified in the manual data list or as indicated on the nameplate of the centrifuge;

8. Do not operate the centrifuge without belt cover and other protective facilities;

9. Check all automatic cut-off devices and monitoring systems regularly to ensure their normal operation;

10. Do not disassemble the centrifuge if it is not determined whether the centrifuge is completely stopped, the main power supply is completely disconnected, and the main switch is disconnected and safely locked.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: 029-89565356

Email: sales2@adkosun.com

Contact person: Jinbo Zheng

Contact person: Jinbo Zheng

http://www.kosun.com

http://www.kosuneco.com

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KOSUN water based mud waste disposal system

Water based mud treatment method:

It includes curing treatment, MTC technology, chemically enhanced solid-liquid separation technology, mechanical dehydration method, incineration method, spray drying method, recycling and recycling method, safe land burial method, land tillage method, desiccation field treatment, injection of safe stratum or annular space method, microbial method, etc. Among them, the emergence of water-based mud system, cracked the problem, the principle is curing treatment + separation liquid treatment, especially suitable for water-based mud treatment.

Water based mud treatment process:

Process can be divided into three part: first, abandoned water-base mud after high frequency sieve dehydration, removal of large solid phase, into the pulp slurry storage device, the solid phase after reaching high frequency dehydration dry loading pickup, liquid phase by agents after mixing, stirring, mixing using dewater sludge dewatering machine processing, degree of dry solid phase, liquid phase after up to standards for emissions. Enter the environmental separation system; Finally, the mud in the environmental separation system is separated, and the liquid is returned to the mud circulation system for use. The solid state can be used for on-site brick making or well laying.

Advantages of water based mud waste disposal system:

1. Adopting the international mainstream centrifugal separation and treatment technology under the auxiliary conditions of drugs, the main solid-liquid separation process and pharmaceutical preparation achieve continuous work and closed operation, with good system stability, low labor intensity, fewer personnel and less pharmaceutical consumption.

2. Drug preparation, flow regulation and water quality testing are all completed in the container room of drug preparation unit, which is convenient to operate, high precision of drug preparation and good working conditions, which is conducive to high quality work.

3. The curing operation adopts the combination of excavator feeding mixing and mixing with double spiral mixing conveyor and loading, which can be operated continuously, with good mixing effect and high mixing precision.

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KOSUN mud solid waste treatment system can recycle drilling fluid waste.

KOSUN mud solid waste treatment system can recycle drilling fluid waste, reduce the cost of treatment, recycle useful mud or water, realize resource reuse, avoid the pollution of waste to the environment, meet the environmental protection requirements of local government regulations on waste discharge, and protect the environment.

Features of the drilling waste disposal system of KOSUN:

1. High integration level of system equipment, meeting the needs of drilling while drilling or post-drilling centralized processing;

2. Strong maneuverability, miniaturized assembly, convenient transportation, convenient operation and high processing efficiency;

3. The daily treatment capacity can reach 300m cubed, the solid phase moisture content after treatment is 15%-17%, the solid phase oil content rate is ≤5%, effectively separating and recovering a large amount of drilling fluid, which can be reused in the mud circulation system;

4. Integrated programmable logic controller (PLC), with automatic alarm indicator, can monitor temperature, torque, oil quantity and running time, easy to operate, safe and reliable;

5. Mild treatment conditions, low treatment cost, wide application and economic applicability;

6. Strong adaptability, able to deal with drilling wastes under different mud systems.

Xi’an KOSUN was established in 1992, the headquarters is located in xi ‘an, China, is China’s first generation of oil drilling fluid of high frequency vibrating screen manufacturers, professional manufacturer of centrifuges, solid control industry leader in China, drilling fluid waste management experts, the main business area of mainland China, the commonwealth of independent states, the Middle East, north Africa and the United States.

The performance and quality of drilling fluid solid control equipment is the key to solid control technology. Drilling fluid solids control system mainly includes the drilling fluid circulating tank, drilling fluid purification treatment equipment and electric control equipment three parts, including drilling fluid purification treatment equipment mainly include vibrating screen, desander, desilter, deaerator, centrifuge, mixer and sand pump, mixer, aiming at environmental sensitive area, also can configure drilling cuttings recycling and waste liquid processing equipment.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Jinbo Zheng

Contact person: Jinbo Zheng

http://www.kosun.com

http://www.kosuneco.com

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KOSUN vertical cutting dryer is suitable for the oil-base mud drilling waste management.

The vertical cutting dryer is designed based on the principle of centrifugal force, with unique three-foot suspension structure, which can avoid the unbalance of load, stable operation, good balance, low noise and high dehydration rate.Adopt flexible start, brake technology, long service life.

KOSUN vertical cutting dryer is suitable for the oil-base mud drilling waste management, through the principle of centrifugal separation, can effective recovery of the liquid phase composition in cuttings, makes the solid phase transition very dry, the drilling cuttings of oil-base mud recycling, reduce the cost of the drilling operation, also reduces the pollution to the environment, in line with international emissions standards and environmental requirements.It can be used for cuttings treatment in land and sea drilling.

Features and advantages of the vertical cutting dryer:

1. Effective solid-liquid separation, effective recovery of oil-based mud in drilling cuttings, significantly reducing solid phase emissions, and the solid phase oil content rate after treatment can reach less than 5%;

2. Effectively recover the oil based mud, and reuse the mud in the oil based mud circulation system, which can recover the mud lost due to the shale shaker running mud, moving derrick and screen blocking;

3. Common worn parts can be replaced from the top of the device;The belt can be replaced without moving any device.

4. Tungsten carbide anticorrosive and wear-resistant material is sprayed on the scraper of the internal turning body, which can prolong its service life and reduce maintenance cost;

5. Suitable for several years after drilling recovery treatment;

6. Realize the requirement of no mud landing on site, and reduce the cost of drilling oil based mud and waste disposal.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Jinbo Zheng

Contact person: Jinbo Zheng

http://www.kosun.com

http://www.kosuneco.com