Top Brand Vertical Cuttings Dryer,Vertical Centrifuge, drilling waste management and treatment equipment,Oil based mud treatment system manufacturer-KOSUN
In the oil and gas drilling industry, efficient management of drilling waste is crucial for both operational success and environmental compliance. Enter the KOSUN Vertical Cuttings Dryer—a game-changing solution designed to transform the way drilling cuttings are processed.
The KOSUN Vertical Cuttings Dryer utilizes advanced centrifugal separation technology to effectively separate liquids from solids, significantly reducing the moisture content in drilling cuttings. Compared to traditional methods, this innovative equipment offers:
High Efficiency: Rapid processing speeds and lower energy consumption reduce operational costs.
Compact Design: Its vertical structure saves valuable space, making it ideal for both onshore and offshore operations.
With the KOSUN Vertical Cuttings Dryer, drilling companies can achieve cleaner, more efficient, and environmentally friendly waste management. It’s not just a machine—it’s a commitment to sustainable drilling practices.
In the oil and gas industry, efficient waste management is critical to maintaining operational efficiency, reducing environmental impact, and ensuring compliance with regulations. KOSUN, a leader in solids control and waste management solutions, offers a comprehensive range of equipment, including Oil Tanks, Mud Tanks, and Waste Preparation Modules, designed to handle the most challenging waste streams with precision and reliability.
Oil Tanks and Mud Tanks: The Backbone of Solids Control KOSUN’s Oil Tanks and Mud Tanks are engineered to complement the Waste Preparation Module, forming a complete waste management solution. These tanks are designed to store and transport drilling fluids, oil, and waste materials safely and efficiently. Built with durability and reliability in mind, they are ideal for harsh operating environments and can be customized to meet specific project requirements.
Decades of Real-World Expertise KOSUN’s waste treatment solutions are built on decades of real-world experience in the oil and gas industry. Our equipment is trusted by operators worldwide for its ability to handle complex waste streams, reduce environmental impact, and improve operational efficiency.
Why Choose KOSUN? Advanced Technology equipment design ensure superior waste separation and treatment.
Reliability: Robust construction and continuous batch processing minimize downtime.
Flexibility: Dual-tank systems and centralized control options adapt to your operational needs.
Sustainability: Maximize resource recovery and minimize waste disposal.
Get in Touch Whether you’re dealing with high solids loads, complex waste streams, or the need for efficient solids control, KOSUN has the expertise and equipment to meet your challenges. Contact us today to learn more about our Oil Tanks, Mud Tanks, and Waste Preparation Modules, and discover how we can optimize your waste management processes.
Drilling cuttings dryer is widely used in drilling cuttings drilling fluid recovery, recovery of cuttings which have reuse value of drilling fluid, to reduce the cost of drilling fluid in the drilling process, and can meet the transportation and environmental protection standards of drilling cuttings, drilling cuttings dryer in the process of use in addition to routine maintenance, but also pay attention to the upkeep and maintenance of the wearing parts of the dryer. The wearing parts of the dryer include a sieve basket, scraper, sieve basket scraper, bell jar, belt, and so on.
During the maintenance and inspection process, the wearing parts of the drying machine will inevitably involve disassembly. During the disassembly process, it is necessary to pay attention to the prohibition of hammering the parts with tools such as hammers, and the prohibition of using tools such as screwdrivers to separate the fitting surface of the two parts and destroy the fitting gap of the parts. The disassembly or drawing tools on the parts must be used to disassemble the parts. Mark the parts before disassembly to prevent errors during installation. During the installation process, the environment should be kept clean, and all disassembled parts should be cleaned to avoid harmful substances such as debris on the parts from affecting the installation accuracy. When installing, check whether the fitting surface of the parts meets the requirements.
In the process of use, we should pay attention to check whether the following wearing parts are worn, 1, sieve basket, solid particles in the mud are screened through the sieve basket gap, with the increase of working time, the sieve basket gap will increase, when the sieve basket increases to 0.75mm, there will be a coarse phenomenon, the need to replace the sieve basket; 2, scraper, regularly check the wear of the scraper, timely adjust the gap between the scraper and the sieve basket, keep between 0.5~0.75mm; 3, screening blue scraper, must be regularly checked wear, such as serious wear need to be replaced in time; 4, the bell jar periphery or shoulder wear is relatively large, so it needs to be checked frequently, such as serious wear needs to be replaced immediately; 5, the belt should be regularly checked whether there is wear and tightness is appropriate, such as wear need to be replaced in time, the tightness is not appropriate to adjust in time to prevent affecting the normal operation of the equipment.
The VC700 cuttings dryer produced by Xi ‘an Kesun is used to reduce the operator’s total drilling fluid cost and limit the amount of waste disposal.
The VC700 cuttings dryer is used to recover drilling fluid directly from cuttings and weight mud from the shaker mesh to avoid loss of weight mud due to shaker failure, rig movement, or screen blockage. The VC700 cuttings dryer helps meet certain cuttings liquid discharge requirements and automatically controls the feed for solid-liquid separation. The cuttings dryer is used to recover the liquid phase drilling fluid from the cuttings by applying a high centrifugal acceleration force to the cuttings to improve the separation of liquid from the cuttings. The VC700 chip dryer can help save money on expensive drilling fluids by further purifying the expensive liquid phase that can be returned to the mud system in use.
The VC700 cuttings dryer system recovers lost mud and returns it to the in-service mud system. For diesel, mineral oil, and synthetic oil base mud, the recovery system can work well. Because it is easier to separate oil from large drill cuttings, the cuttings dryer proved to be more effective for the synthesis of oil-based mud. Synthetic oil-based mud systems also have a higher mud value, making the machine more attractive from an economic point of view. In addition, the system reduces the amount of waste and disposal costs incurred on the rig site.
Drilling cuttings dryer is widely used in drilling cuttings drilling fluid recovery, recovery of cuttings which have reuse value of drilling fluid, to reduce the cost of drilling fluid in the drilling process, and can meet the transportation and environmental protection standards of drilling cuttings, drilling cuttings dryer in the process of use in addition to routine maintenance, but also pay attention to the maintenance and maintenance of the wearing parts of the dryer. The wearing parts of the dryer include a sieve basket, scraper, sieve basket scraper, bell jar, belt, and so on.
During the maintenance and inspection process, the wearing parts of the drying machine will inevitably involve disassembly. During the disassembly process, it is necessary to pay attention to the prohibition of hammering the parts with tools such as hammers, and the prohibition of using tools such as screwdrivers to separate the fitting surface of the two parts and destroy the fitting gap of the parts. The disassembly tools or drawing tools on the parts must be used to disassemble the parts. Mark the parts before disassembly to prevent errors during installation. During the installation process, the environment should be kept clean, and all disassembled parts should be cleaned to prevent harmful substances such as debris on the parts from affecting the installation accuracy. When installing, check whether the fitting surface of the parts meets the requirements.
In the process of use, we should pay attention to check whether the following wearing parts are worn, 1, sieve basket, solid particles in the mud are screened through the sieve basket gap, with the increase of working time, the sieve basket gap will increase, when the sieve basket increases to 0.75mm, there will be a coarse phenomenon, the need to replace the sieve basket; 2, scraper, regularly check the wear of the scraper, timely adjust the gap between the scraper and the sieve basket, keep between 0.5~0.75mm; 3, screening blue scraper, must be regularly checked wear, such as serious wear need to be replaced in time; 4, the bell jar periphery or shoulder wear is relatively large, so it needs to be checked frequently, such as serious wear needs to be replaced immediately; 5, the belt should be regularly checked whether there is wear and tightness is appropriate, such as wear need to be replaced in time, the tightness is not appropriate to adjust in time to prevent affecting the normal operation of the equipment.
The centrifuge is commonly used equipment in drilling solid control system and mud non-landing system, so what is the difference between the centrifuge in drilling solid control system and the mud non-landing centrifuge?
Drilling fluid centrifuge Centrifuge in solid control system of drilling
The centrifuges in the drilling solid control system generally use medium-low speed centrifuges. Because the drilling solid control system uses multi-level solid control equipment, when the drilling fluid is filtered and separated from the mud vibrating screen to the true separator to the sand and mud removal machine, the mud particle size has become very small, and the configuration requirements of the centrifuge have become smaller. Medium and low speed centrifuge has been able to meet the needs of mud pulping.
Mud does not fall in the centrifuge system
Centrifuges in mud non-landing systems generally use high-speed centrifuges, or variable frequency centrifuges, which belong to high configuration centrifuges. The mud non-landing system is composed of drilling cuttings drying machine and high-speed variable frequency centrifuge. The mud non-landing system is located at the end of the solid control system to deal with the drilling cuttings tail slurry after the solid control system, so the drilling cuttings tail slurry has a large proportion and the solid particle size is large. Since the centrifuge is to undertake the mud after the drilling chip dryer treatment, the particle size of the mud screened by the drilling chip dryer is very large, and the requirements for the centrifuge are very high. Therefore, the use of high-speed variable frequency centrifuge is more appropriate.
The above is the difference between the centrifuge in the drilling solid control system and the centrifuge in the mud.
After the oil-based mud returns from the well through the vibrating screen, the mud liquid phase enters the circulation system for continued treatment and use, the mud solid phase enters the filter dryer (filter separator) rock chip dryer through the screw conveyor, after the filter dryer separation, the mud solid phase is taken into the rock chip box by the screw push, the mud liquid phase flows into the liquid storage tank is pumped into the vertical centrifuge for secondary treatment. The liquid phase of the mud enters the circulation system, and the solid phase of the mud is pumped into the cuttings box through the screw pump.
In the secondary treatment, the selection of a centrifugal separator must be based on the size and concentration of solid particles in the suspension, the density difference between the solid and the liquid, the viscosity of the liquid, the characteristics of the filter slag, and the separation requirements for a comprehensive analysis, the initial selection of which type of centrifugal separator. Generally, for suspensions containing particles with a particle size greater than 0.01mm (the maximum screen mesh number for the platform is 320 mesh, and the particle size is about 0.044mm), filter centrifuges can be selected; For fine particles or compressible deformation in suspension, sedimentation centrifuge should be chosen; This is also the basis for determining the position of the drill chip dryer and centrifuge in the process. At the same time, due to the suspension of compressible deformable filter slag, under a certain separation factor, the gap between the filter slag layer and the filter medium will be blocked, and the centrifuge-treated cuttings can not pass through the cuttings dryer again.
The cuttings dryer is designed to reduce the operator’s total drilling fluid cost and limit the amount of waste handled.
Recover drilling fluid directly from cuttings and weight mud from shaker mesh to avoid loss of weight mud due to shaker failure, rig movement or screen blockage. The centrifuge helps meet certain cuttings liquid discharge requirements that must be complied with. The cuttings dryer is a continuous screen centrifuge with automatic feed control and is designed for solid-liquid separation. The cuttings dryer is designed to recover the liquid phase drilling fluid from the cuttings by applying a high centrifugal acceleration force to the cuttings to improve the separation of liquid from the cuttings. The cuttings dryer can help save money on expensive drilling fluids by returning the expensive liquid phase in the mud system through further purification.
The KOSUN drilling cuttings treatment system recovers beneficial mud and returns it to the in-service mud system. The KOSUN drilling cuttings treatment system works well for diesel, mineral oil and synthetic oil-based mud. KOSUN drilling cuttings treatment system has a higher mud value, and the vertical centrifuge is a more critical equipment in KOSUN mud treatment system, which also makes the vertical centrifuge more attractive from an economic and practical point of view. In addition, the vertical centrifuge reduces the amount of waste and disposal costs incurred at the rig site.
The cuttings dryer has a capacity of 40-50 tons per hour and usually handles cuttings with less than 3 percent oil content. It can be used for many types of drilling mud and is effective for cuttings drying in oil-based and composite mud.
KOSUN Machinery is an ISO-certified manufacturer that can independently design and produce cuttings dryers. The vertical cuttings dryers dry the cuttings of oil-based and synthetic drilling mud by centrifugal force. The main rotating parts of the cuttings dryers are strictly tested for dynamic balance to reduce vibration and noise. Vertical drilling cuttings dryer can be fully used for many types of drilling mud, mainly used for drilling cuttings drying oil and composite mud. Similar to other solid control equipment, such as drilling fluid vibrating screen, drilling fluid centrifuge, cyclone separator, vertical drilling chip dryer processing capacity also has a great relationship with mud viscosity. The viscosity of the mud is determined by a number of factors, including solid content, particle size, drilling fluid type and drilling fluid temperature.
Drying machine features: 1, the bearing selection of internationally well-known brand FAG bearings in the drying machine, with a speed of up to 900rpm, can form a 420G separation factor, effectively separating the liquid in the drilling cuttings. 2, the discharge scraper is made of high chromium cast iron, a long service life. 3, sieve basket selection of SS316L material, strong corrosion resistance. 4, independent oil circuit cooling system, effectively meets the needs of harsh environments. KOSUN is a manufacturer of mud solid control equipment and solid control systems integrating product development, production, sales, and after-sales. The company focuses on the innovation research and development of drilling mud solid control equipment and drilling waste pulp treatment equipment and is committed to providing customers with excellent products. The company has a market share of products at home and abroad, and has formed a good reputation. Main application areas: oil/gas drilling, coal bed methane drilling, geothermal drilling, the horizontal directional crossing of trenchless urban construction, pipe jacking, shield, piling and other projects, drilling and mining waste treatment, river dredging, and so on.
The cuttings dryer is a continuous screen centrifuge with automatic feed control for solid-liquid separation. The cuttings dryer is used to recover drilling fluid from cuttings by applying a high centrifugal acceleration force to the cuttings to improve the separation of liquid from the cuttings.
Our cuttings dryer system recovers lost mud and returns it to the in-service mud system, helping to save money on expensive drilling fluids. The treatment of oil-based mud is effective, and can also reduce the amount of waste on the drilling site and subsequent disposal costs.
Kosun cuttings dryer advantages
1, greatly reduce solid phase emissions
2, the liquid phase can be recovered and reused in the drilling solid control system
Reduce drilling fluid costs and waste disposal costs
4, to ensure the mud does not fall to the field operation requirements
