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Cutting Dryer very Popular all over the World

Cutting Dryer

Vertical cuttings dryer use the centrifugal force to separate the oil from the drilling cuttings generated during oil extraction process from an oil well. The drilling cuttings are the waste product generated in large volume in drilling operations.
They are gaining popularity worldwide due to their capacity to separate oil from the solid waste that could be measured as ROC (retained oil on cuttings) or OOC (oil on cuttings). They are said to recover as much as 15% of the volume of the total waste. This not only saves the environmental damage but results into unintended loss of oil and economy of operations.

cutting dryer
cutting dryer

The way a vertical cutting dryer works could be understood in these simple steps –
A.    The drilling waste is churned using centrifugal force generated by mechanical rotation that results into separating of oil from solid.
B.    The drilling cutting generated solid waste is eliminated using sieve basket and scrapper.
C.    The liquid thus extracted is carried through pipes to a separate tank for further treatment and solid remains in the basket
D.    Then the dried solid waste is discharge to a separate container for further disposal.
The drill cuttings thus separated by cutting dryer from drilling liquid forms large part of the drilling waste and needs to be disposed off safely to prevent the contamination of environment.
Drilling waste treatment was not given much importance in earlier period when drilling operations came into existence but the scenario changed rapidly off late beginning early 1980s in wake of damaging impact of un-thoughtful disposal methods used by companies. The oil and gas industry has become more aware of their responsibility toward the environmental wellbeing thanks to number of protests by local people where such damages were evident and intervened by regulatory authorities thereafter.
Since then the technological advancement has played significant role in improving the drilling operations and their environmental footprints. Vertical Cutting Dryers are one such significant development in that direction.

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Vertical Cuttings Dryer Your Best Choice

Vertical Cuttings Dryer

Vertical cuttings dryer is used to separate the drilling liquid and mud, and which can save a lot for the spending drilling companies.

Below are vertical cutting dryer from Kosun:

vertical cutting dryer
vertical cutting dryer

The main application area is about offshore and onshore projects, where the recovery of valuable drilling fluid from cuttings, as well as recovery of whole mud lost from shale shaker failure, rig motion and shaker screen blinding are priorities.

Vertical cutting dryer has the following advantages during operation:

1, Programmable Logic Controller (PLC), with automatic warning indicators, monitors temperature, torque, oil flow and operating hours;
2, High-capacity, continuous feed units have the throughput to keep up with drilling;
3, Tungsten-carbide-coated, independently adjustable flights reduce wear and ensure optimal tolerance;
4, Handrail and walkways is convenient for operators to do routine maintenance work, that can reduce risk to personnel;
5, Different kinds of screens can meet various operation requirements.

As we know, no sketches, no understanding, so here we are the sketch pic of vertical cuttings dryer:

vertical cutting dryer kosun
vertical cutting dryer kosun

And from the respect of environmental protection and cost, vertical cuttings dryer from Kosun also popular for:
a, Highly effective liquids/solids separation minimizes fluid content of cuttings;
b, Reduces drilling  waste-disposal volumes;
c, Effective separation reclaims high percentages of fluid that can be reused in the active mud system;
d, Recovers whole mud lost from shale shaker failure, rig motion and screen blinding, that is cost- effective.

The after sale maintain cost are always the problem by all the customers, and vertcial cutting dryer from Kosun also take much attention on this point:
1. Normal wear parts are easily accessible from the top of the unit; belts are easily
2. changed without removing gear assembly
3. Interchangeable tungsten carbide flights protect rotor and gear box from excessive erosion, minimizing main component failure
4. Explosion-proof motors and control panels can be certified with CE/ATEX

Vertical cuttings dryer for sale all over the world that got well recognized by clients.

So do not hesitate more, just contact kosun for your cutting dryer needs now.

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VERTI-G cutting dryer Strong Work Effiency by Kosun

VERTI-G cutting dryer

VERTI-G cutting and drying machine are using high-speed vertical centrifuge, can be processed in large quantities to achieve maximum liquid-solid separation. This mechanism makes the VERTI-G dryer one of the best and most reliable cutting dryers in the industry.

The VERTI-G cuttings dryer is available in standard sizes and compact configurations to meet increasingly stringent requirements for offshore cutting environmental regulations.

Each project has a unique requirement. A variety of cuttings dryer are the key to providing the highest efficiency. We have developed three different BaraG-Force ™ vertical cutting dryers to meet specific requirements, including small size applications, high capacity / high ROP drilling operations or drilling waste management limited areas of the project.

VERTI-G cutting dryer
VERTI-G cutting dryer

Regardless of your rig design or location, we can offer a wide range of options to maximize the efficiency of drilling waste management flows.
Reduce costs by reducing waste.

All of our dryers are designed to reduce the amount of waste and the purpose of recycling liquids. We can help you reduce the level of the Republic of China to acceptable emission limits to reduce or eliminate your waste transportation costs.

For zero-emission environments, lower oil cutting opportunities mean less expensive off-site treatment or disposal utilization, and recycled fluids can help offset the final disposal costs.

The VERTI-G dryer runs a rolling action to promote efficient separation and prevent screen clogging. In the high-G force generated by the large cone diameter, with the chip and fine mesh, large-capacity centrifuge screen contact, liquid / solid separation occurred immediately. The result is a clean reflow and dry solid discharge.

The feed stream is continuously fed to the VERTI-G dryer by means of programmable logic control (PLC) for optimum liquid / solid separation. Once the chips are introduced into the charging hopper of the dryer, the individually adjustable threads separate the chips directly into the screen surface. These flying objects are coated with tungsten carbide to reduce wear and ensure increased wear resistance.

 

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Vertical Cutting Dryer Well Recognized Popular World Widely

Vertical cutting dryer (also known as VERTI-G Cutting Dryer ) is a vertical centrifuge that is one of the most effective waste management equipment for oil or synthetic drilling operations.

With the increase in drilling operations, it is becoming increasingly important for professionals to take different measures to ensure that drilling operations become cleaner. Over the years, in order to keep the site clean and help the environment clean, has done a lot of effort.

The chip dryer can effectively clean the drilling chip, restore the largest drilling fluid, and reduce the amount of drilling waste that must be transported.

vertical cutting dryer
vertical cutting dryer

Vertical cutting dryer is an effective means to reduce costs and improve efficiency. However, if the local environmental policy allows 5% OOC standards, TDU can also be used for similar work. Install vertical cuttings dryer to recycle valuable drilling fluids and re-use them by drilling into the active mud system.
Vertical drilling and cutting dryers are the means by which centrifugal force is generated to release the rotational force. The device is popular around the world due to its efficient drying and can ensure that work is done in a very efficient and faster manner.

The main purpose of the equipment is to ensure that the drilling of solid materials is wasted. If the dryer is used correctly, it can effectively recover the base fluid. Most of the time, vertical dryers can effectively recover more than 95% of the liquid to ensure more efficient work.

Cuttings dryer play an important role in improving low-volume application performance in drilling waste management. The machine automatically stops when high torque is generated due to low oil content. It has a good sidewalk, crane combination, easy maintenance. The motor of the cutting dryer is an explosion-proof type that can save any accidents by the workers. The machine’s control panel is certified and of high quality. If you are looking for a cutting dryer for drilling applications, you can use various sizes.
advantage

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Vertical Cuttings Dryer Gain Well Recognized All Over the World

Vertical Cuttings Dryer

As the drilling work increases it is becoming very important that professional make different measure to ensure that drilling fields becomes cleaner. Over the years there have been many efforts made to keep the field clean and help the environment in cleaning.

Vertical dryer (also known as Verti-G cutting dryer) is a vertical centrifuge, one of the most effective waste management equipment for oil or synthetic drilling operations. The chip dryer can effectively clean the drilled chips, recover the largest drilling fluid, and reduce the amount of drilling waste that must be transported.

vertical cuttings dryer
vertical cuttings dryer

Vertical cutting dryer is an effective device to reduce costs and improve efficiency. However, if the local environmental policy allows 5% OOC standards, TDU can also be used for similar work. Install a vertical cutting dryer to recycle valuable drilling fluids and re-use them by drilling into an active mud system.

Vertical drilling and cutting dryers are the means for generating centrifugal force for the release of the rotating force. The equipment is popular around the world because of its effective drying and can ensure that work is done in a very efficient and faster manner.

The main purpose of the equipment is to ensure that the drilling solids are wasted. If the dryer is used correctly, the base fluid can be recovered efficiently.
Most of the time, vertical dryers can effectively recover more than 95% of the fluid and ensure more efficient work.

Cutting dryers play an important role in improving low-volume application performance in drilling waste management. When the high torque is generated due to low lubricating oil, the machine automatically stops. It has a good combination of walkways, lifting cranes, and easy maintenance.

The motor of the cutting dryer is explosion-proof and can save any accidents of the workers. The control panel for the machine is certified and of high quality. If you are looking for cutting dryers for drilling applications, they are available in a variety of sizes.

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Vertical Cutting Dryer for Oil Base Mud of Kosun Manufacturer

Vertical Cutting Dryer

Oil Base Muds (OBMs) came into general use in the oil field in early 1950s. These oil base mud aid the process of drilling by providing the much needed lubrication for the equipments without damaging the reservoir that they are drilling into.

The use of vertical cuttings dryer with oil base mud drill cuttings is done to treat them. They are usually deployed with high speed centrifugal equipment to get best performance.

vertical cutting dryer
vertical cutting dryer

There is variety of combinations available in the market for treating only oil base mud or only synthetic base mud or both or along with water base mud as well.
The Oil base mud is used to reduce friction between drill pipe and formation. Operators also have the benefit of non-aqueous drilling fluids coupled with technology that help manage cuttings and excess oil and synthetic base mud.

In ensuring the environmental regulations, depending upon the local legislations, this becomes more helpful to pay extra attention to get rid of toxicity the drilling cutting waste endangers. The major benefit is that it’s not only efficient in reducing the environmental risk but also improving the profitability for the operators.

Ion any drilling project, operators must achieve a good balance between minimizing environmental impact, maintaining the drill stability and maximizing its efficiency. The use of non-aqueous fluid, both oil base mud and synthetic base mud, has increased substantially in the industry off late, owing primarily to the inherent inhibitive and lubricate qualities of these fluids coupled with the benefits of vertical cutting dryer in managing the drilling waste.

As the environmental discharge regulations get stricter, it is all the more important for operators to embrace technologies like these. A vertical cutting dryer performs that task for the operators and that too at economy. A surface solid control equipment is more efficient in dealing with larger cuttings and the dilution volume required to reduce fine solid content in the drilling fluid is reduced. Ultimately the total waste volume is significantly reduced.

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Cutting Dryer-Centrifuge For Drillng Waste Management

Cutting Dryer

Cutting dryer of Kosun is a well-known brands in China. It has 25 years of history in solids control.

Cutting dryer is also a kind of centrifuge which is used for solid and liquid
separation through centrifugal separation. Cuttings dryer have been proven to be one of the most effective waste management equipment for oil-based or synthetic drilling operations.

Cutting Dryer
Cutting Dryer

Centrifuge is the use of centrifugal force, separation of liquid and solid particles or liquid and liquid mixture of the components of the mechanical. The centrifuge is mainly used to separate the solid particles in the suspension from the liquid or to separate the two different densities and incompatible liquids (eg, to separate the cream from the milk) in the emulsion;

It can also be used to exclude Wet solids in the liquid, such as washing clothes with wet clothes; special ultra-speed tube separator can also be separated from different density of gas mixture; the use of different density or particle size of solid particles in the liquid settling speed of different characteristics, some settlement The centrifuge can also classify the solid particles by density or particle size.

Why  this centrifuge is so popular?
It contain below reseasons:
1. Highly effective separation liquids/solids
2. Minimizes fluid content of cuttings
3. Decease waste-disposal volumes
4. Meet various operation requirements
5. Ease to maintence.
6. Improved efficiency and lower costs
7. Lowere cost because lower waste volumes.

Vertical cutting dryer of Kosun has more than 25 years old in solid control industry.  Kosun concluded much more experience in drilling waste.

With years marketing experience, KOSUN have been expanded its market globally, and have been established the friendly partnership with GAZPROM, PEMEX, AVA, SOCAR, SAE, etc.

As a leader in China’s solid control and drilling waste management industry, Kosun has been highly valued by its local customers for its high quality products and quality service. Branch letter will continue to provide customers with better products and services.

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What Are the Functions of the Vertical Cutting Dryer?

Vertical Cutting Dryer

Vertical Cutting Dryer of Kosun uses centrifugal force to dry synthetic base fluids or drilled solids in oil .
The population growth along with it a faster urbanization with 13 billion people today and multiplying at a terrifying rate, mean even faster increases of energy and resources consumption.

Energy has much to do with this as we consume more and as the atmosphere and oceans absorb more. As 80% of the world’s resources are consumed by 20% of its population. If ‘one’ is the amount of energy the average person in India or China uses per day then 400 is the number for a European. And more than 1200 for a North American.

There are number of energy resources to fulfill this excruciating demand of energy. The chief among them is – fossil fuel. There are few major exploration and production companies in this field – BP, Chevron and Statoil to name a few.

vertical cutting dryer
vertical cutting dryer

Drilling has been a well known method of reaching the reservoirs of fossil fuels beneath the vast ocean surface with the help of drilling rigs or on shore sites. The drilling rig itself comes in number of variations. The drilling process involves various stages namely – concession rights, seismic research, exploration drilling, appraisal drilling, concept development, development drilling, production, work-over/additional wells, and finally plug and abandon.

Drilling operations deploy a number of equipments to ensure safe and effective extraction of fuel. During the process, the cuttings dryer play an important role to recover the oil from drill cuttings.

It is known that large quantities of fluid are discarded with solid drilling waste management equipments. Vertical dryer ensures to separate good precious quantity of fluid from solid waste and restore the environmental balance before the discharge of drilling waste for further treatment, also making the process cost savvy for the investors.

So the key function of  vertical cutting dryer could be traced as seperating the fluid from solid during the process of drilling waste management system and thereby preventing the loss of extracted oil mainly from large drilling cuttings and also make the seperated solid waste easier for further treatment to reduce the environmental damages once they are released back.

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What’re the Differences of Cutting Dryer and Mud Cleaner

Vertical Cuttings Dryer

Vertical Cuttings dryer and mud cleaner are both very important tools for a driller. But as a professional it is very important to understand that there is a huge difference between for the tools.

vertical cuttings dryer
vertical cuttings dryer

Mud Cleaner

Mud cleaner is a tools which is used for the purpose of removing the dirt, mud and sand from the drilling and is a very useful tool for the purpose of oil drilling fields.

 

mud cleaner
mud cleaner

On the other hand vertical cuttings dryer is very effective for the purpose of waste management in the process of drilling. It is used for saving up on the drilling fluids or oils which is used in the process of drilling. Cutting dryer reuses the drilling fluids and ensure that you get the best saving.

Different structure
If we consider vertical cutting dryer then overall construction is completely different from the mud cleaner. The base of the dryer is made from a steel base and acts a support system for all the other parts which are required for the working. Mud cleaner is a combination of de-slitter and de-sander and has its base made from different parts of the shaker.

Different functionality
Vertical Cuttings dryer is used for the purpose drying the drilling solids which can get transported by screw conveyors. Main benefit of cutting dryer is that it leaves very less pollutant and help in keeping the environment clean and safe. Mud cleaner is used for the purpose of removing sand and mud from the drilling waste solids.

Solids are cut into small pieces and then sent to the drilling mud tank for the purpose of cleaning and making sure that you get completely cleaned materials. It can make sure that end product is clean and you get the best working environment.

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Cutting Dryer of Oilfield Drilling Waste by Kosun Manufacturer

Cutting Dryer

The oil and gas industry caters to the fuel requirement of the society on a global scale, by exploration and extraction of fossil fuels, underneath the ground surface or the ocean floor. An area where oil wells are discovered in close proximity are called as oil fields and these oil fields are usually very large in size, spanning to a very large expanse, as large as hundreds of kilometers.

Once the concession rights are obtained, seismic research conducted, the exploratory drilling operations begin. The oilfield drilling renders large quantities of drilling cuttings, that could be understood as drilling waste. The unfortunate side effect of such quests is a long trail of carbon foot prints that these operations leave behind once the operations carried out. Ranging from contaminated groundwater to oil spillage during transportation of oil.

Cutting Dryer
Cutting Dryer

But the good news is that the increasing environmental awareness and the advancement of technologies in the field are giving rise to safer drilling operations. Companies are investing in research projects to obtain better insights to learn modern technologies to deal with drilling fluid and drilling waste management.

One such big leap in this direction is the popularity that oilfield drilling cutting dryers are gaining among operators. A good solid control equipment help in separating the drilling fluid from drilling solid waste or drilling cuttings. Vertical cuttings dryer uses centrifugal force generated by mechanical rotation to separate liquid from solid that results into drier and reduced solid drilling waste and  increased profit for the operator by recovering the fluid from the drilling waste.

Then this dried and reduced drilling waste is taken for disposal using various methods like land-spreading, land-framing, evaporation and burial onsite, incineration and other thermal treatment, underground injection, bioremediation and composting, and reuse and recycle, etc. So the vertical cutting dryer plays an important role in the entire process of drilling waste management system.