Vertical Cuttings Dryer for Sale From Kosun

11/08/202311/08/2023

Drilling Waste Management with KOSUN Creatively Cuttings Drying Equipment

In the field of drilling waste management, KOSUN has become a leader in the industry and has completely changed the industry with its many years of experience in drilling waste equipment abroad. By solving the technical shortcomings of traditional dryers, KOSUN has successfully developed cutting-edge solutions that provide efficient and effective drying operations to meet the needs of different drilling mud types. Today, we will talk about KOSUN’s breakthrough and demonstrate the successful implementation of its drying system equipment in the field of water-based mud.

KOSUN Creatively Cuttings Drying System Equipment

Traditionally, cuttings dryers are mainly suitable for drying oil-based mud and synthetic mud cuttings. Unfortunately, they cannot meet the requirements of dry water-based mudstone cuttings. This results in frequent screen problems, often resulting in valuable drill cuttings being discarded. Furthermore, these limitations make these dryers unsuitable for use in water-based slurries.

In order to solve the technical problems of traditional dryers, KOSUN embarked on an extensive research and development journey. The result of their efforts was a significant improvement in the performance of the cuttings dryer. KOSUN integrated the intelligent pulse injection control system into the dryer and successfully developed the second-generation cuttings dryer VC-2000 and the third-generation MINI dryer VC-800.

An important milestone in the development history of KOSUN cuttings dryer equipment is its successful application in the field of water-based mud. The second-generation cuttings dryer offered by KOSUN is equipped with an intelligent pulse jet control system and is proving to be a game changer. It effectively solves the technical problems faced by water-based mud drying, ensuring efficient operations and reducing waste.

KOSUN’s cuttings drying equipment can ensure that the solid phase moisture content of oil-based mud and synthetic mud reaches the ideal level after drying. For these types of mud, the moisture content is kept below 6%. For water-based mud, the moisture content after drying is between 5% and 8%. This optimized moisture content not only reduces waste but also enhances the overall drilling waste management process.

PetroChina’s Sulige Gas Field successfully implemented the KOSUN cuttings dryer equipment, which enabled cement slurry to be processed without landing on the ground, demonstrating the capabilities of the KOSUN cuttings dryer equipment. This milestone achievement demonstrates trust in Koseon’s advanced technology and highlights the reliability and efficiency of its drying system equipment.

KOSUN’s cuttings drying equipment has revolutionized the drilling waste management industry. By overcoming the limitations of traditional dryers, KOSUN has introduced cutting-edge solutions for different types of drilling muds. Through successful implementation in the water-based mud sector and optimized solids water content, KOSUN is leading the way toward a future of more sustainable and efficient drilling waste management. The impressive performance of PetroChina’s Sulige Gas Field further confirms KOSUN’s status as an industry leader.

Keywords: cuttings drying equipment, science and information, technical transformation, traditional dryer, water-based mud, oil-based mud, synthetic mud, cuttings drying, solid phase moisture content, PetroChina Sulige Gas Field

10/19/202310/19/2023

Composition and Development Trends of Drilling Fluid Solid Control Equipment

The performance and quality of drilling fluid solid control equipment are crucial for solid control technology. The drilling fluid solid control system mainly consists of drilling fluid circulation tanks, drilling fluid purification and treatment equipment, and electrical control equipment. The drilling fluid purification and treatment equipment mainly includes shale shakers, desanders, desilters, degassers, centrifuges, sand pumps, agitators, and mixers. For environmentally sensitive areas, drilling cuttings recycling and waste liquid treatment devices can also be configured.

Development trends of drilling fluid solid control equipment:

Currently, there is a focus on developing compact, high-efficiency, and long-lasting equipment such as desanders, desilters, and degassers. Integration with high-speed centrifuges is also being pursued to achieve automatic detection and control of solid control systems based on test results.

Status of drilling fluid solid control equipment overseas:

Solid control equipment overseas has good performance, stable operation, and long lifespan. It has achieved standardization, serialization, and specialization of equipment types. The solid control equipment level overseas is represented by companies such as BRANDT, SWACO, and DERRICK in the United States, which are at the forefront in terms of quality and performance. Foreign countries pay special attention to optimizing the configuration of solid control system equipment and evaluating the efficiency of the entire solid control system. They have developed expert systems for drilling fluid solid control.

The solid control system of the American Petroleum Tools Company consists of four shale shakers and two dryers (dry vibrating screens). The four shale shakers and one dryer are connected in parallel. The drilling fluid returned from the well is divided and sent to the four shale shakers and one dryer for processing. The separated solid particles are further dehydrated by another dryer. The recovered liquid is discharged, and the dried particles are discharged.

The dryer is actually a high-intensity fine-mesh shale shaker with a 10° inclined screen frame to reduce liquid loss. The screens used in the four shale shakers are three-dimensional fine-mesh wave-shaped screens, not traditional flat linear screens. The three-dimensional structure allows gravity to force incoming solids downward into the crevice and leave the raised area, separating solids from the upper part of each fold. This increases the amount of fluid passing through without submerging the raised part, while the raised part enhances fluid flow. Two layers of fine screens are attached to one layer of coarse screen, and the three layers of screens are bonded together in a corrugated shape, and then glued to the perforated plate. The combined waveform screen area is approximately 40% larger than that of a regular flat screen, with fineness approximately 2-3 times larger than that of a flat screen. It has a 70% increased fluid handling capacity and is less prone to blockage, providing excellent processing effects.

Development of domestic drilling fluid solid control equipment:

In recent years, there has been significant progress in the theoretical research and manufacturing process of domestic drilling fluid solid control equipment, especially in theoretical research on the working principles of vibrating screens and cyclones, which have reached or approached the world’s advanced level. However, there is still a gap between domestic solid control equipment and foreign equipment in terms of performance and lifespan, mainly due to the quality of materials, processing technology, processing accuracy, and the quality of commonly used equipment such as motors. High-pressure (withstanding 80MPa) and high-displacement (30L/s) solid control equipment are not yet available domestically. There are fewer types of shale shakers domestically, and efforts need to be made to accelerate the development of dry fine-mesh vibrating screens, track-mounted non-vibrating screen analysis equipment, environmentally friendly dedicated solid control equipment for offshore drilling, and versatile solid control supporting systems suitable for various working conditions to enrich the types of solid control equipment in China.

Tag: drilling fluid solid control equipment

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 13379250593
Contact person: Monica Li
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

09/18/202309/15/2023

The drilling fluid vacuum degasser is a new special equipment for treating drilling fluid with gas invasion

Xi ‘an KOSUN VD series drilling fluid vacuum degasser is a new special equipment developed by our factory on the basis of comprehensive degasser at home and abroad. It is suitable for all kinds of mud purification systems, which play a very important role in restoring the specific gravity of mud, stabilizing the viscosity of mud, and reducing the drilling cost. At the same time, it can also be used as a high-power agitator.

**KOSUN drilling fluid vacuum degasser**

The degasser belongs to the drilling fluid vacuum degasser, that is, the suction effect of the vacuum pump is used to create a negative pressure zone in the vacuum tank. Under the action of atmospheric pressure, the mud enters the hollow shaft of the rotor through the suction pipe and then is thrown towards the wall of the tank in a spray shape through the window around the hollow shaft. Due to the impact of the collision and the separation wheel, the drilling fluid is separated into thin layers, and the bubbles immersed in the mud are broken. The gas escapes through the suction of the vacuum pump and the separation of the gas-water separator, the gas is discharged to the safety zone by the exhaust pipe of the separator, and the mud is discharged from the tank by the impeller. Since the main motor starts first, the impeller connected to the motor is in a high-speed rotation state, so the mud can only enter the tank from the suction pipe, and will not be sucked from the drain pipe.

Last week, our factory shipped 8 pcs of drilling fluid vacuum degassers to foreign countries. As supporting equipment of drilling solid control equipment, this equipment provides a safety guarantee for drilling.

08/08/202308/08/2023

KOSUN Vertical Cuttings Dryer Application Introduction

The cuttings dryer as the drilling cuttings treatment equipment reduces the operator’s total drilling fluid cost and limits the amount of waste handled.

Recover drilling fluid directly from cuttings and mud from shaker mesh to avoid loss of weight mud due to shaker failure, rig movement, or screen blockage. And, the centrifuge helps meet certain cuttings liquid discharge requirements that must be complied with. Also, the vertical cuttings dryer is a continuous screen centrifuge with automatic feed control and is designed for solid-liquid separation. The vertical cuttings dryer for sale recovers the liquid phase drilling fluid from the cuttings by applying a high centrifugal acceleration force to the cuttings to improve the separation of liquid from the cuttings. In addition, the cuttings dryer can help save money on expensive drilling fluids by returning the expensive liquid phase in the mud system through further purification.

KOSUN drilling cuttings treatment system recovers beneficial mud and returns it to the in-service mud system. The vertical centrifuge works well for diesel, mineral oil, and synthetic oil-based mud. The drilling cuttings treatment system has a higher mud value. And the vertical centrifuge is a more critical piece of equipment in the mud treatment system, which also makes the vertical centrifuge more attractive from an economic and practical point of view. In addition, the vertical centrifuge reduces the amount of waste and disposal costs incurred at the rig site.

KOSUN mud zero discharge equipment -VC series of Vertical Cuttings Dryer

Are you looking to better manage waste cuttings for your operation utilizing a Vertical Cuttings Dryer? KOSUN’s Vertical Cuttings Dryer continues to be the industry choice as the most reliable and efficient solution when dealing with waste cuttings.

The drilling cuttings dryer (also known as rock cuttings dryer) produced by KOSUN is a single-stage continuous vertical scraper discharge centrifuge, also called a vertical drying centrifuge. It is an important piece of equipment for the mud zero discharge treatment of drilling waste in the oilfield. By centrifugal separation principle, it separates the solid and liquid phases. The cuttings dryer can effectively recover the liquid phase components in the drilling cuttings, making the solid phase exceptionally dry. And it can recycle the mud in the cuttings, performing particularly well in the treatment of oil-based mud and synthetic-based mud cuttings. So this helps reduce drilling costs and environmental pollution.

Different models of the dryer have processing capacities ranging from approximately 20 to 60 tons per hour. The oil content in the processed cuttings is below 5% (w/w) (OOC≤5%), meeting international emission standards and environmental requirements. It is suitable for cuttings treatment in both onshore and offshore drilling operations.

Tags: cuttings dryer, vertical cuttings dryer for sale, vertical cuttings dryer, manufacturer, factory, price

07/16/202307/16/2023

The operation and maintenance of a vertical cuttings dryer

The operation and maintenance of a vertical cuttings dryer are crucial to ensuring its optimum performance and durability. Here are some guidelines for operating and maintaining a vertical cuttings dryer:

1, Pre-Operational Checks:

-Inspect the dryer for any signs of damage or wear before starting.

-Ensure that all bolts, screws, and fasteners are securely tightened.

-Check the electrical connections and wiring for any loose or damaged parts.

-Verify that the lubrication system is functioning properly.

2, Start-Up Procedure:

-Be familiar with the manufacturer’s instructions for starting and operating the dryer.

-Turn on the power and ensure all safety measures are in place.

-Set the desired operating parameters such as rotation speed, angle, and feed rate.

-Allow the dryer to run for a few minutes to ensure smooth operation.

3, Loading and Unloading:

-Properly load the cuttings into the feed hopper, ensuring they are evenly distributed.

-Avoid overloading the dryer, which can lead to decreased efficiency and increased wear.

-Monitor the discharge chute and remove any blockages promptly.

-Follow all safety protocols when unloading the dried cuttings.

4, Regular Inspections and Maintenance:

-Conduct routine dryer inspections to identify any signs of wear or damage.

-Check the screen panels for any clogging or damage and clean or replace them as needed.

-Inspect the bearings, seals, and belts for proper alignment and lubrication.

-Keep the dryer clean from debris, oil, and drilling mud to prevent potential issues.

5, Lubrication and Greasing:

-Follow the manufacturer’s guidelines for lubricating the dryer and its components.

-Use the recommended lubricants and greases in the specified quantities.

-Regularly grease the bearings, gears, and other moving parts to reduce friction and wear.

6, Troubleshooting:

-Familiarize yourself with the common issues and troubleshooting steps outlined in the user manual.

-If any problem arises, stop the dryer immediately and refer to the troubleshooting guide.

-Contact the manufacturer or a qualified technician for assistance if needed.

7, Training and Safety:

-Ensure that personnel operating the vertical cuttings dryer are adequately trained.

-Follow all safety procedures and guidelines to avoid accidents and injuries.

-Regularly conduct safety inspections and address any potential hazards promptly.

By following these operation and maintenance guidelines, you can enhance the efficiency and lifespan of your vertical cuttings dryer while ensuring a safe working environment. KOSUN is the name you can trust when it comes to selecting a reliable high-performance vertical cuttings dryer. Contact us today to learn more about our vertical cuttings dryer and drilling waste treatment equipment.

Tags: vertical cuttings dryer, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

Benefits of Using a Vertical Cuttings Dryer in Drilling Operations

Drilling operations generate substantial amounts of drilling cuttings, which contain valuable drilling fluids that can be recovered and reused. The efficient management of drilling waste is essential for environmental compliance, cost reduction, and operational efficiency. In this article, we will explore the benefits of using a vertical cuttings dryer in drilling operations and its positive impact on waste management.

1, Enhanced Fluid Recovery:

One of the key advantages of utilizing a vertical cuttings dryer is the significant enhancement in fluid recovery. The dryer employs a high-speed centrifugal force to separate drilling fluids from the cuttings, reducing the moisture content to a minimum. As a result, a substantial amount of valuable drilling fluid is recovered, which can be recycled back into the drilling process. This leads to cost savings by reducing the need for fresh drilling fluid and minimizing waste disposal.

2, Reduced Environmental Impact:

Drilling operations generate drilling waste that must be properly managed to mitigate environmental impact. The vertical cuttings dryer plays a crucial role in reducing this impact. By efficiently removing drilling fluids from the cuttings, the dryer facilitates the handling and disposal of the drier cuttings. This helps to minimize the volume of waste generated and reduces the potential for fluid contamination of soil and water sources. Implementing a cuttings dryer in drilling operations demonstrates a commitment to environmental stewardship and regulatory compliance.

3, Improved Health and Safety:

Handling and managing wet drilling cuttings can pose health and safety risks for workers. Wet cuttings are heavy, slippery, and may contain hazardous substances. By utilizing a vertical cuttings dryer, the moisture content of the cuttings is significantly reduced, making them lighter and safer to handle. Drier cuttings are less likely to cause accidents, slips, or falls, leading to improved overall safety conditions on drilling sites.

4, Enhanced Operational Efficiency:

Integrating a vertical cuttings dryer into drilling operations brings notable improvements in operational efficiency. The reduction in moisture content of the cuttings allows for faster and more effective disposal or further processing. Drier cuttings are easier to transport, leading to smoother logistics and reduced transportation costs. The improved efficiency also extends to the drilling process itself, as the recovered drilling fluid can be reused, resulting in more stable drilling conditions and optimized performance.

5, Regulatory Compliance:

Stringent regulations govern drilling waste management, particularly regarding the discharge of drilling fluids into the environment. Utilizing a vertical cuttings dryer aids in meeting these regulatory requirements by effectively separating the drilling fluids from the cuttings. The dryer ensures compliance with environmental standards and facilitates the proper disposal of the drier cuttings, minimizing the risk of non-compliance penalties and associated legal issues.

6, Cost Savings:

Implementing a vertical cuttings dryer can yield significant cost savings for drilling operations. The enhanced fluid recovery reduces the need for new drilling fluid purchases, resulting in reduced operational expenses. Additionally, the reduced waste volume and improved logistics minimize transportation costs and waste disposal fees. By optimizing drilling waste management, the overall operational costs can be significantly lowered.

The utilization of a vertical cuttings dryer in drilling operations brings numerous benefits, including enhanced fluid recovery, reduced environmental impact, improved health and safety, increased operational efficiency, regulatory compliance, and cost savings. The effective separation of drilling fluids from cuttings results in recovered fluids that can be recycled, leading to resource conservation and improved sustainability. By adopting this advanced technology, drilling operations can achieve efficient waste management, mitigate environmental risks, and optimize their overall performance.

Tags: vertical cuttings dryer, Vertical Cuttings Dryer in Drilling, efficient management of drilling waste, separate drilling fluids from the cuttings, drilling waste management, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

Overview of Vertical Cuttings Dryer and its Importance in the drilling industry

In the drilling industry, efficient solids control is essential for maintaining drilling fluid quality, reducing waste, and ensuring environmental compliance. One innovative technology that has transformed the way drilling cuttings are managed is the Vertical Cuttings Dryer. This equipment plays a crucial role in separating drilling cuttings from drilling mud, offering numerous benefits for drilling operations. In this article, we will explore the overview of Vertical Cuttings Dryer and its significance in the drilling industry.

What is a Vertical Cuttings Dryer?

A Vertical Cuttings Dryer is a specialized solids control equipment designed to separate drilling cuttings from drilling fluid or mud. It utilizes centrifugal force to remove and recover drilling fluid from cuttings, significantly reducing the amount of waste generated during drilling operations.

How Does a Vertical Cuttings Dryer Work?

The Vertical Cuttings Dryer consists of a vertical rotating drum or basket. As drilling cuttings enter the dryer, centrifugal force rapidly separates the cuttings from the drilling fluid. The cuttings are expelled from the dryer while the recovered drilling fluid is discharged separately. The dryer effectively dries the cuttings, reducing their oil content to meet environmental regulations and facilitating proper disposal or further treatment.

Importance of Vertical Cuttings Dryer in the Drilling Industry:

1, Environmental Compliance:

Vertical Cuttings Dryers play a vital role in helping drilling operations adhere to strict environmental regulations. By efficiently separating and drying cuttings, they reduce the environmental impact by minimizing waste generation and preventing the discharge of contaminated drilling fluid into the environment.

2, Improved Solids Control:

The Vertical Cuttings Dryer significantly enhances solids control by separating a substantial amount of drilling fluid from cuttings. This ensures the drilling fluid’s quality and properties, leading to improved drilling performance, reduced downhole problems, and extended equipment lifespan.

3, Cost Reduction:

By recovering valuable drilling fluid from cuttings, the Vertical Cuttings Dryer enables its reuse in the drilling process. This not only reduces the costs associated with procuring new drilling fluid but also lowers waste management expenses, such as transportation and disposal fees.

4, Enhanced Drilling Efficiency:

The Vertical Cuttings Dryer contributes to enhanced drilling efficiency by reducing downtime associated with handling and disposing of drilling waste. It allows drilling operations to continue smoothly and minimizes the need for interruptions and costly cleaning procedures.

5, Health and Safety:

Efficient solids control provided by the Vertical Cuttings Dryer improves the working environment for drilling personnel. It reduces exposure to hazardous substances present in cuttings and drilling fluid, thus mitigating health risks and ensuring a safer workplace.

6, Sustainable Practices:

Incorporating a Vertical Cuttings Dryer into drilling operations aligns with the industry’s increasing focus on sustainability. By reducing waste generation and promoting the reuse of drilling fluid, the dryer helps in conserving natural resources and minimize the carbon footprint associated with drilling activities.

The Vertical Cuttings Dryer has emerged as a game-changer in the drilling industry, revolutionizing the way drilling cuttings are managed. With its ability to separate drilling fluid from cuttings effectively, this equipment enhances solids control, reduces waste, ensures environmental compliance, and improves drilling efficiency. As the industry continues to prioritize sustainable practices, the Vertical Cuttings Dryer plays a crucial role in achieving environmental stewardship while optimizing drilling operations.

Tags: Vertical Cuttings Dryer, How Does a Vertical Cuttings Dryer Work, Vertical Cuttings Dryer in Drilling, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

The waste drilling fluid in the process of oil drilling needs to be treated with the mud zero discharge system

The mud zero discharge system, also known as the drilling waste treatment system, the cuttings mud zero discharge system, and the mud zero discharge mud processing system drilling, is to use the mud zero discharge equipment to screen out the waste in the drilling fluid.

Why should the mud be treated: the waste mud and carryover in oil and gas drilling and urban infrastructure construction, as well as the remaining mud after good completion, all need to be treated to ensure environmental safety. There are generally two types of waste pulp treatment methods: chemical (flocculation, solidification) and mechanical (sand removal, cleaning). However, the most used method in the oil drilling process is the mechanical method, that is, the mud does not fall to the ground system to deal with the waste drilling fluid.

Slurry does not fall to the ground: an important link in waste slurry treatment, which can reduce the oil content of solid particles larger than 0.5mm in the waste slurry to less than 5%, and the water content to less than 15%. The non-floating mud system can effectively control the moisture content (6%-15%) and oil content (2%-8%) of cuttings in the drilling mud, stabilize the liquid phase performance and achieve the purpose of drying the mud without falling.

The composition of the mud zero discharge system: Generally, what we call the mud zero discharge system is mostly composed of mud zero discharge equipment such as mud shale shakers, vertical cutting dryers, and centrifuges. The mud zero discharge system is divided into water-based mud zero discharge system and an oil-based mud zero discharge system according to the application.

Tags: mud zero discharge system, drilling waste treatment system, cuttings mud zero discharge system, mud zero discharge mud processing system, water-based mud zero discharge system, oil-based mud zero discharge system.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

03/27/202303/27/2023

What do users concern most about drilling waste vertical cutting dryer?

Drilling waste vertical cutting dryer is a type of equipment that is used in the oil and gas industry to separate drilling waste cuttings from drilling fluids. While this equipment is essential in ensuring that the drilling process is efficient and environmentally safe, there are several concerns that users have when it comes to drilling waste vertical cutting dryers.

1, Environmental safety concerns:

One of the primary concerns that users have about drilling waste vertical cutting dryers is its impact on the environment. The process of separating drilling waste cuttings from drilling fluids can result in the release of harmful chemicals into the environment, which can cause pollution and harm to wildlife. Additionally, improper handling of waste cuttings can result in soil and water contamination.

2, Equipment maintenance and durability:

Another concern that users have about drilling waste vertical cutting dryers is their maintenance and durability. This equipment requires regular maintenance to ensure that it operates efficiently, and any breakdowns can result in downtime and decreased productivity. Additionally, some users have reported issues with the durability of the equipment, with some components wearing out quickly or breaking down prematurely.

3, Cost of operation:

The cost of operating a drilling waste vertical cutting dryer is also a concern for users. The equipment requires a significant amount of energy to use, which can result in high energy costs. Additionally, the equipment requires regular maintenance, which can be costly.

4, Safety concerns:

The safety of workers operating drilling waste vertical cutting dryers is also a concern. The equipment can be dangerous if not operated correctly, and accidents can result in serious injuries or fatalities. Additionally, the handling of drilling waste cuttings can also be hazardous if not done correctly, which can result in injuries to workers.

5, Efficiency and effectiveness:

Users also have concerns about the efficiency and effectiveness of drilling waste vertical cutting dryers. The equipment needs to be able to effectively separate drilling waste cuttings from drilling fluids to ensure that the drilling process is efficient and environmentally safe. If the equipment is not efficient, it can result in increased costs and decreased productivity.

To address these concerns, it is important for manufacturers to design and produce drilling waste vertical cutting dryer that is environmentally safe, durable, and efficient. Additionally, proper training and safety protocols should be put in place to ensure that workers can operate the equipment safely. Finally, manufacturers should provide regular maintenance and support to ensure that the equipment operates at peak efficiency and that any issues are addressed promptly. By addressing these concerns, users can have confidence in the effectiveness and safety of drilling waste vertical cutting dryers, ensuring that the oil and gas industry can operate efficiently and sustainably.

Tags: drilling waste vertical cutting dryer, separate drilling waste cuttings from drilling fluids, cost of operating drilling waste vertical cutting dryer, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

Vertical Cuttings Dryer,Vertical Centrifuge, drilling waste management and treatment equipment,Oil based mud treatment system-KOSUN

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