Vertical Cuttings Dryer for Sale From Kosun

11/27/202111/27/2021

Reuse of liquid and solid phases after treatment of waste drilling fluid

The drilling industry strictly follows the Environmental Protection Law and regulations regarding waste treatment, and it clearly states that the arbitrary discharge of waste from drilling and completion operations is strictly restricted. So in the process of drilling, we will have some questions, how to deal with the final waste? Where is it used in the end? KOSUN Environmental Protection provides solutions for drilling waste treatment!

The waste drilling fluid treatment system includes: drying shale shaker, screw pump, drill cuttings drying centrifuge, screw conveyor, and other solids control equipment that can be used for mud drying treatment. Among them, the drill cuttings drying centrifuge is the core equipment. We know that in the process of oil exploration and production, the waste will be left on the well site. These wastes are stored in the sewage pond of the well site. If the drilling waste is not treated thoroughly, it may pollute the groundwater and surface water and endanger the surrounding ecological environment.

In the process of waste drilling fluid treatment, it is processed from the source through solid control equipment-dehydration / water treatment / water recycling / filtration-mud recovery-solidification / biodegradation / thermal analysis / drilling cuttings reinjection four major steps. It reduces waste discharge, improves efficiency, and saves a lot of drilling costs. At the same time, in the reprocessing of waste, the dehydration treatment plan is fully utilized, which not only effectively recycles water resources, reduces the water content of discharged waste, reduces the volume of waste, and effectively protects the environment. Finally, the remaining solid wastes are effectively discharged through technologies such as solidification, thermal analysis, and drill cuttings reinjection. At the same time, the solidification treatment is used on land to realize the actual needs of drilling cuttings reinjection on the sea, with strong practicability and high efficiency.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

10/31/202110/31/2021

Advantages of KSMR-200 HDD Mud Purification System

Advantages of KSMR-200 HDD Mud Purification System:

The biggest advantages of the Mud Purification System include integrated design, small overall dimensions, small footprint and easier moving. The key technology lies in adopting LS2·752 dual-deck linear shale shaker, which is specially designed and developed for construction conditions with low capacities and rather limited service space. LS2·752 shale shaker can be equipped with two layers of screens with different meshes, desander or desilter, achieving two-stage screening function simultaneously. The benefits like compact structure, small size and light weight allow it to greatly save costs and installation space, and effectively shrink overall dimensions of the mud recovery system.

Parameters of KOSUN KSMR-200 HDD Mud Purification System:

System Capacity: 200GPM (50m³/h)

Particle Size after Treatment: 15~44μm

Processing Stage: two stages

Total System Power: 44kW

Total System Volume: 5m³

External Dimensions of the System: 4000x2360x2940mm

KOSUN KSMR-200 HDD Mud Purification Systems are mainly used in HDD, coalbed methane exploitation and other construction projects with requirements on capacities below 200GPM. The Mud Purification System is also designed with mud preparation devices. After being treated by a dual-deck shaker, add necessary mud materials and stir them evenly to prepare mud with qualified properties for recycling, which can greatly reduce construction costs and effectively protect the environment.

09/30/202109/30/2021

Drilling fluid centrifuge is a very important solid phase control equipment

In the drilling solids control system, the drilling fluid centrifuge is a very important solids control equipment. The drilling fluid centrifuge uses the principle of centrifugal sedimentation and separation to separate the suspension in the drilling fluid. It is one of the important equipment in the drilling field to balance the viscosity and specific gravity of the drilling fluid and recover the heavy gold powder in the drilling fluid. KOSUN horizontal spiral unloading sedimentation centrifuge is used for the separation of suspensions containing solid particles with a diameter of ≥2μm, as well as the treatment of drilling mud and liquid. It is particularly effective for oilfield and industrial services, especially in environmentally sensitive areas. The recovery rate is high, the solid phase control is effective, and the cost of mud replenishment and treatment is significantly reduced. This series of centrifuges are equipped with sophisticated dynamic balancing equipment, which can run smoothly for a long time at a speed of 0~3900RPM, and the centrifugal force generated can be as high as 3000G.

The drilling fluid centrifuge is a special equipment for solid-liquid separation. The separation process of the solid and liquid phases in the mud is completed in the drum, and is used to separate the ultrafine solid particles in the drilling fluid. Principle: The drilling fluid centrifuge uses the high-speed rotation of the drum to drive the mud that enters the drum to rotate at a high speed. The mud is thrown on the wall of the drum to form a liquid circle. The solid particles in the liquid circle are hundreds or even thousands of times greater than their own gravity. With the centrifugal force, the drilling fluid centrifuge overcomes the resistance of the mud viscosity and quickly settles on the inner wall of the drum to form a solid phase layer, and the liquid forms a liquid phase layer. The ratio of the centrifugal force of the solid particles in the fluid circle of the drilling centrifuge to its own gravity is called the separation factor of the centrifuge. A centrifuge with a large separation factor can separate finer particles from the mud.

09/29/202109/29/2021

The function and advantages of drilling fluid cleaner

The drilling fluid cleaner is a combined mud cleaner for sand removal and mud removal, including a cyclone desander, a desilter, a pressurized pump, a cyclone, an underflow trough, a drilling fluid shaker, a support and a base. The mud is separated by cyclone desander and desilter, and the overflow returns to the mud solids control system. The underflow is further screened and processed by the shale shaker. If necessary, the shale shaker of the mud cleaner can be used as the front-stage shale shaker.

Structural features of drilling fluid cleaner:

1. High degree of automation: The feeding, separation, and unloading processes of the centrifuge are continuously and automatically carried out under high-speed operation, and the automatic control of centrifugation and separation is realized by programmable control.

2. Working performance: The differential used in the centrifuge is a two-stage involute planetary gear differential, a cycloidal pinwheel differential is rotating, the working temperature is low, the transmission torque is large, and the performance is reliable. The design of the anti-blocking device of the screw pusher can make the power larger, which has a great effect on the torque of the equipment itself, so that the work performance is better.

3. Strong craftsmanship: the centrifuge adopts dual motors and dual frequency conversion energy feedback differential speed for flexible stepless adjustment and online intelligent control, and the speed can be adjusted at any time according to the changes of materials.

4. Low noise.

5. Large processing capacity.

6. Reliable performance: The centrifuge is equipped with torque protection, power control and other protective means, which can effectively eliminate or damage the machine caused by sudden failures. All drives are equipped with protective covers.

7. Good working site: the centrifuge to separate materials is carried out under closed conditions to ensure that the operation site is clean and pollution-free, and the production is clean and hygienic to achieve clean production.

08/16/202108/16/2021

Vertical cuttings dryer is a new type of solid-liquid separation and drying equipment

KOSUN drilling waste treatment system is divided into: water-based mud zero discharge system and oil-based mud zero discharge system according to its purpose. Its main equipment includes: drying shaker, Vertical cuttings dryer, drilling fluid centrifuge, screw conveyor, screw pump, etc., which can effectively control the water content of drill cuttings in the drilling mud (6%-10%) and stabilize the liquid Phase performance, to achieve the purpose of mud dry treatment without falling to the ground.

KOSUN Vertical cuttings dryer is a new type of solid-liquid separation and drying equipment. It does not need to add medicines. The screen basket is not easy to be blocked. It occupies a small area. It is easy to install and operate. The maintenance cost is low, and it has become the equipment for domestic and foreign enterprises to solve the solid-liquid separation and drying and the zero discharge treatment of mud while drilling or abandoned mud pools.

Filter presses and Vertical cuttings dryer are both important equipment for processing drilling mud waste to achieve solid-liquid separation and dehydration. Compared with the Vertical cuttings dryer, the filter press is an early dehydration device for drilling waste mud. It needs to be added with drugs, and the screen cloth is easy to block, the operation is complicated, the labor intensity is high, and the maintenance cost is high.

07/28/202107/28/2021

Drill cuttings dryers are used in oil-based mud treatment system

Drill cuttings dryer is also called mud dryer, which is a kind of centrifuge. The spin dryer is a centrifugal separator that uses centrifugal filtration to separate the components in the suspension. There are many holes on the wall of the rotary drum of the drill cuttings dryer, and the inner surface of the rotary drum is covered with a filter medium. The suspension added to the drum rotates with the drum to generate a large centrifugal pressure. Under the action of the pressure, the liquid in the suspension flows through the filter medium and the holes on the drum wall and is thrown out, and the solids are trapped on the surface of the filter medium. Realize the separation of solid and liquid. The centrifugal force generated by the suspension in the drum is thousands of times that of gravity, which strengthens the filtration process, speeds up the filtration, and obtains a filter residue with a lower moisture content. Suspensions with solid particles larger than 0.03 mm can generally be used with drill cuttings dryers.

Drill cuttings dryers have been widely used in oil-based mud treatment systems:

1. Efficient solid-liquid separation, reducing solid phase emissions;

2. The liquid phase can be recycled and reused in the drilling solids control system;

3. Reduce drilling fluid costs and waste disposal costs;

4. Realize the on-site operation requirements that the mud does not fall to the ground;

5. Easy and fast to use, long time to use, which can effectively reduce product cost.

07/25/202107/25/2021

Water-based Mud Zero Discharge treatment system main equipment

KOSUN Water-based Mud Zero Discharge treatment system processing process: the mud to be processed is transported through the manifold to the high-frequency drying shaker for processing, and the processed mud drilling fluid enters the cuttings centrifuge through the screw pump for further processing. The processed mud enter the mud tank and stir and inject it into the mud circulation system again. The waste left during the treatment process is transported by a screw conveyor to the cuttings box and pulled out of the site for burial or other treatment. The equipment of KOSUN Water-based Mud Zero Discharge system mainly includes: high-frequency drying shaker, decanter centrifuge, screw pump, screw conveyor, mud tank and cuttings box, etc.

KOSUN Drilling Waste Treatment System is also known as the Zero Discharge mud system and the non-floating mud processing system while drilling. It is divided into: Water-based Mud Zero Discharge treatment system and Oil-based Mud Zero Discharge system according to its purpose.

KOSUN is a professional manufacturer of drilling waste mud Zero Discharge treatment systems. Customers are welcome to inquire about drilling waste and mud Zero Discharge treatment systems. KOSUN will provide customers with satisfactory waste treatment system technolog, Programs and services.

06/20/202106/20/2021

The Role of Drilling Fluid Vacuum Deaerator

The drilling fluid vacuum deaerator, usually installed after the drilling fluid shale shaker, can effectively separate harmful gases in the drilling fluid mud, while maintaining the specific gravity of the mud, and protecting the sand pump and mud pump to improve the treatment effect of subsequent equipment . KOSUN vacuum deaerator adopts an autonomous slurry suction method, no additional slurry supply pump is required, and a unique infrared liquid level monitoring system is configured to ensure the continuous and safe use of the equipment.

Vacuum deaerator is a new type of special equipment used to process gas intrusion drilling fluid, also called negative pressure deaerator, which can quickly remove various gases invaded into drilling fluid, restore the specific gravity of mud and stabilize mud performance, having a very important role. At the same time, it can also be used as a high-power mud agitator, suitable for all kinds of mud circulation purification systems. This equipment is a negative pressure deaerator with a scientific and reasonable design structure, which can effectively separate gas and liquid, filter out impurities, and ensure that the exhaust pipe is always unblocked.

05/16/202105/16/2021

Oilfield Drilling Waste Mud Treatment Equipment

The main equipment of Oilfield Drilling Waste Mud Treatment Equipment includes: drying shaker, drill cuttings dryer, drilling fluid centrifuge, screw conveyor, screw pump, etc. The KOSUN mud non-grounding system can effectively control the drilling cuttings in the drilling mud Water content (6%-10%), stable liquid phase performance, to achieve the purpose of mud drying treatment without falling to the ground.

There are many kinds of Oilfield Drilling Waste Mud Treatment Equipment in oilfield drilling. Each treatment plan needs to be determined according to the drilling site and drilling construction conditions. It must not only achieve the treatment effect, but also meet the national environmental protection requirements, and strive to achieve harmless treatment. It plays an active role in improving and protecting the environment, soil and groundwater.

Drilling waste mud is one of the main pollution sources in the oil and gas industry, and its waste treatment is currently a major problem that plagues oil fields. The Oilfield Drilling Waste Mud Treatment Equipment is to treat waste drilling mud (drill cuttings) immediately while drilling, meeting the requirement of “mud not landing”, reducing land use and environmental pollution.

Oilfield Drilling Waste Mud Treatment Equipment is to change “end treatment” to “full process control”. The waste mud is diluted-flocculated-separated into three parts: rock cuttings, mud cake and water, and the solids in the mud are separated by washing and flocculation. With chemical reaction treatment, the cuttings and mud cakes can reach the discharge standard. After the harmful substances and chloride ions in the mud are separated into the water, they are then dehydrated by vacuum adsorption or extrusion to make mud cakes. At the same time, the mud cakes are separated by centrifugation. The wastewater is concentrated by air flotation sedimentation, filtration system, and reverse osmosis system. After treatment, the up-to-standard wastewater can be reused for drilling recycling.

03/30/202105/16/2021

Introduction to Mud Agitator and Reference for Selection

The Mud Agitator is an efficient mud mixing machine. Through customized size and configuration, it can meet the requirements of different types of mud tanks. How to choose a suitable model reasonably has become an important factor that technicians have to consider when designing.

The Mud Agitator is fixedly installed on the top of the mud tank, and the stirring rod impeller sinks into the mud. The stirring shaft and the motor are connected through a coupling, and the rated power is from 7.5 hp to 20 hp (5.5kw ~ 15kw). The selection of agitator should consider tank size, depth, and mud parameters. Generally speaking, single-layer impellers are used below 11kw, and double-layer impellers for 11kw and above. It depends on the depth of the slurry tank used on site or customer requirements.

The impeller of the Mud Agitator is fixed on the shaft by bolts to prevent the impeller from rotating and shaking during the mixing process. Normally, the impeller is installed at a height 3/4 times the diameter of the impeller from the bottom of the tank. For example, if the diameter of the impeller is 600mm, the impeller needs to be installed at a height of 450mm from the bottom of the tank. Guanneng Company recommends the use of a vertical impeller when the tank height is less than 1500mm, and an inclined impeller when the tank height is deeper. If a double-layer impeller is used, the vertical impeller is installed at the bottom, and the inclined impeller needs to be installed at 2/3 of the height of the tank bottom.

Vertical Cuttings Dryer,Vertical Centrifuge, drilling waste management and treatment equipment,Oil based mud treatment system-KOSUN

Posts