cutting dryer

05/16/201706/26/2017

Vertical Cutting Dryer for Oil Base Mud

Vertical Cutting Dryer

Vertical cutting dryer is used for the purpose of recovering waste oil and cutting fluids from the system and bring them back into operation. In a drilling waste industry there is a heavy requirement of oil and as it can make the overall process very convenient.

According to the reports, 1 to 4 barrels of oil is required for 1 barrel of solid which is removed. If there is no cutting dryer installed in the system then all this oil will get wasted and thus increase the overall cost of the operation.

There are many benefits using vertical cutting dryer, here is how it can benefit you:

Make Operation environmental friendly
Wastage of oil can be very harmful for the nature. When there is no dryer installed in the system then it can cause a lot of waste of oil and damage the nature to a great deal. With the help of cuttings dryer all these waste can be monitored and you will get a very efficient way to work.

Cost effective
Reduction in waste can cause heavy losses. If you use the dryer into your system them most of the oil will be re-pumped into the system and there will be considerable reduction in the requirement of oil. It will also make system more efficient and bring out the best drilling.

Long service life
Dryers which are used for the purpose of controlling waste are all made from high quality material which can ensure that you get the best output from the service. If this system is not used then it can result it lots of losses and you will be also required to pump in a lot of oil into the system.

Reliable lubrication
Lubrication which is pumped back into the system is a lot more reliable and can provide you with better efficiency.

Kosun also have shale shaker, Mud Cleaner, shaker screen , DC Series Decanter Centrifuge, Screw Pump …….

Kosun vertical cutting dryer is well recognized and welcomed by clients all over the world. Welcome contact us if you need.

03/22/201707/24/2020

HI-G Cuttings Dryer Replacement to TDU(Thermal Desorption Unit)

HI-G Cuttings Dryer

HI-G Cuttings Dryer play a major role in separating the drilling fluids from drilled cuttings. So the HI-G cuttings dryer is considered as a core part of drilling waste management. In earlier time the use of TDU(Thermal Desorption Unit) was significant.

HI-G Cuttings Dryer have achieved lot of appreciation in drilling waste management. The vertical cutting dryer is commonly used to dry the dry the drilling solids . The working of a cutting dryer flows into two parts. One is transporting the solids and other is drying the solids.

HI-G Cuttings Dryer are the best option for the treatment of various waste streams such as oil sludge, drill cuttings and other organic waste material. The motors used in this procedure are non flammable. This will save your workplace from fire. The oil and water utilized in the process can be recycled for reuse. It is a heavy duty machine that leaves minimum footprints.

Whenever a successful drilling operation takes place the contamination of drilling cuttings with the drilling fluids occurs. This procedure is unavoidable. Separating the drilling fluid from the drilled cutting is really important as the drilling fluid is unrecoverable and economically unwanted.

It is a non incineration technology that is designed to separate hydrocarbons from the drilling oils and other fluids included in drilled cuttings. But today cutting dryers have taken its place due to following reasons.

It not only play a core role in drilling waste management but also enhances the performances of other equipment included in the procedure. The cutting dryer offer total fluid management. This will significantly reduce the impact of drilling activities on the environment.

HI-G Cuttings Dryer are quite light weight so can be used on any site. Making use of cutting dryer in the drilling waste management process will reduce the process time significantly.

03/14/201706/26/2017

What is the Function of Vertical Cutting Dryer in Drilling Mud Fields

Vertical Cutting Dryer

Vertical Cutting Dryer makes use of a unique force to dry solids from oil and other base fluids. The steel vessel catches the wet solids due to its stainless nature. The dry wastes are removed by the angles attached to the machine that rotate slightly slower than the bowl whereas liquid is thrown out through the bowl openings.

The Vertical Cutting Dryer makes the whole process easier and comfortable. It is highly effective in improving the efficiency of the machine at a comparatively lower rate. It accelerates the profits and well being of the company as it makes use of the left over mud and other sediments which would have been considered trash otherwise.

When we use dryer in drilling mud fields, it simplifies the work of Shale Shaker . It can provide a higher working efficiency guaranteed with simplification of further processing of purification of solids from the liquids.

The most impressive part of using a cutting dryer is its high adaptability. It can be easily used for all kinds of base mud including water, oil, and synthetic. It is one of the most effective machines, which are also environment friendly, and at the same time cheaper and cost effective. It hardly affects the environment negatively and causes no pollution.

The Major Functions of the Cutting Dryer include;
1- High Performance
It highly aids and improves the performance of the machine largely.
2- High speed centrifuge
3- Better Efficiency and Low Costs
What can be better than having better work done at low prices?
4- Extremely Helpful in cost cutting and pocket friendly
5- It simplifies the work of Shale Shakers
It largely simplifies and shortens the long working hours required in the Shale Shakers.
6- It is highly suitable for water-based mud, oil based mud and synthetic base mud.
7-It produces very less waste compared to other machines and produces much dryer end products
8- It can recover up to 95 percent of drilling fluids.

03/02/201707/24/2020

Vertical Cuttings Dryer Replacement to TDU

Vertical Cuttings Dryer

The Vertical Cuttings Dryer (also called Verti-G Cutting Dryer) is a vertical type centrifuge that is undoubtedly one of the most effective waste management equipment for oil- or synthetic- based drilling operations. The vertical cuttings dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling wastes that has to be transported from well site for disposal.

Vertical cutting dryers are effective equipments to reduce the price and create better efficiency. However, TDU can also be used for the similar work if the local environment policy allows 5 % OOC standards. Vertical cutting dryers are installed to recycle the valuable drilling fluids and re-use it by shifting into active mud system for drilling.

TDU should only be used when extremely necessary as they release many harmful chemicals to the land. After the treatment of TDU, the OOC can be controlled within 1 % and the remaining ashes can be utilized to make bricks used in construction.

Kosun Thermal desorption unit (TDU) – It utilizes thermal energy to treat the oily contents. Normally, the materials treated by TDU, the solids control should be no less than 40%. Otherwise, it cannot be spilled well in the furnace.

The kind of waste sludge that can be treated by Kosun Thermal desorption unit (TDU) consists of;

All oil type solids whose vaporization point is below 420 degree centigrade could be treated with this system. The oil type solids above mentioned is oil waste and a certain amount solids, like mixture of mud and sand. The pyrolysis furnace roller in this design heat the material and the material is pushed forward by shoveling plates welled with a certain angle on the roller’s inner wall. If the material were only oily mud, the spilling character would be lower.
TDU’s cannot replace Vertical Cuttings Dryer.

03/01/201707/24/2020

HI-G Cuttings Dryer is testing in Onsite Drilling Field

HI-G Cuttings Dryer

HI-G Cuttings Dryer is a vertical type centrifuge that is undoubtedly one of the most effective drilling waste management equipment for oil- or synthetic- based drilling operations.

HI-G Cuttings Dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling waste that has to be transported from well site for disposal.

HI-G Cuttings Dryer for sale — HI-G Cuttings Dryer

HI-G Cuttings Dryer makes use of a unique force to dry solids from oil and other base fluids. The steel vessel catches the wet solids due to its stainless nature. The dry wastes are removed by the angles attached to the machine that rotate slightly slower than the bowl whereas liquid is thrown out through the bowl openings.

The main motor and oil pump motor are interlinked with each other, which aids in avoiding the start of the main motor prior to starting the pump motor.
The major components of the Verti-G cuttings Dryer;
1- Basket Screen
2- Air Knife System
3- Screw Conveyor
4- Fresh Water Flushing System
5- High Chrome Anti- Abrasive Flights
6- Positive Pressurized electric control cabinet with PLC + VFD operation.

Kosun cutting dryer can feed at 30 to 50 ton one hour with 420 G’ operating at 900-RPM rotation.
Verti-G cutting dryer makes use of gravity feed, pneumatic transfer via clean cut collection and transportation system, vacuum transfer, and screw conveyors.

The Vertical cuttings dryer is highly adaptable considering the cost and expenses incurred during its installation and maintenance charges. It has a better plan than expensive drilling methods and makes use of the waste products such as mud.

They are comparatively cheaper machines as it produces a very less amount of waste and unused solids and produces finer solids in oil and synthetic base drilling fluids, which can be very profitable for small business groups and organizations. It is the cheapest and most effective method to employ.

02/27/201707/24/2020

KOSUN Vertical Cutting Dryer : Core Equipment in Drilling Waste Management

KOSUN Vertical Cutting Dryer

KOSUN Vertical Cutting Dryer is well known with high quality and best after service sales.

KOSUN Vertical Cutting Dryer can effectively recover the liquid phase in drilling cuttings, making the solid phase become very dry. It is suitable for water-base mud, oil-base mud and synthetic base mud.

In drilling operations large quantities of drilling cuttings are obtained as a result of drilling deep beneath the ocean surface or on the ground to extract the fossil fuel or oil as we commonly know it.

The drilling operations typically yield two kinds of waste – drilling fluids and drilling cuttings. While drilling fluids like mud are used intentionally to aid the process of drilling through well-drilling method, drilling cuttings are the byproduct of the process. This mix of fluid and solid is brought to the surface for further treatment. The separation of two is carried out with mechanical means, the core equipment in the process being a “ Cutting Dryer ”.

Before we understand the process better, let us look into the need for this drilling waste management, why so much importance is attached with such an ordinary task? Well, the answer is much more complicated than you would expect.

The oil and gas wells have been drilled for over a century now and the companies and authorities have grown more aware of the environmental impact of the drilling waste management. Stricter rules and regulations are deployed to companies that has prompted the researchers to find out better ways of dealing with this drilling waste. Naturally the stakes are high for all the parties involved.

One of the most modern approaches of dealing with drilling waste management is returning the drilling cutting waste back to the deep zone where they originally came from – the deep reservoirs, and there are various equipments deployed for supporting the process but before the disposal it is imperative that the drilling cuttings are well treated for the removal of any harmful drilling elements. The usage of cutting dryers makes that possible.

What it does is separate the fluid from the drilling cuttings in a most efficient way, to recover the oil on cuttings and leave remaining waste more suitable for further disposal. So it will be fair to conclude that the cutting dryers are actually at the heart of drilling waste management process.

Some of other traditional methods of drilling waste disposal are: land-spreading and land-farming, evaporation and burial onsite, underground injection, incineration and other thermal treatment, bioremediation and composting, and reuse and recycling.

02/17/201707/24/2020

VERTI-G Cuttings Dryer For Sale From Kosun Solids

VERTI-G Cuttings Dryer

VERTI-G cuttings dryer are also called as centrifuge, are efficient solid-liquid separation equipments, from the feed device, washing equipment,filter silo,separation system, transmission, and electronic control devices.

VERTI-G cuttings dryer are the core equipment for drilling waste management unit, which are the necessary part for drilling environment protection projects.

VERTI-G cuttings dryer for sale — VERTI-G cuttings dryer

There are two different types of Kosun vertical cutting dryer , the VC-800 cutting dryer and the VC-1000 vertical cutting dryer, all using high-speed vertical centrifuges for maximum liquid / solid separation in large quantities; it is used with Solvedrilling The dryer is the same. With new design and high quality assurance, the WestPetro cutting dryer offers key advantages for operators to meet the stringent environmental conditions of cutting and oil drilling.

The VERTI-G cutting dryer has the most advanced design and can handle a different amount of cutting and fluid, usually up to 60 tons per hour. The dried solids discharged from the dryer are usually wetted by ≤ 5% of the oil content.

By recycling mud in cuttings, vertical dryer can decrease drilling costs and lessen environmental pollution. Processing capacity of 40-60T / h, after treatment of cuttings oil content (OOC) can be reduced to 5% (w / w) the following, Meet for international emission standards and environmental requirements. Vertical centrifuges can also be used for drilling waste management on land and offshore drilling waste.

We manufacture Vertical Cutting Dryer Equipment and Drilling Waste Management Equipment for more than 20 years experience with API, IADC, ISO and CE certificated.

Kosun will integrate global resources, embark on the Chinese market, provide a full range of one-stop oil drilling fluid solid control products and waste treatment products, solutions and a high sense of responsibility and sustainable innovation services, employees, customers and shareholders, and Customer satisfaction for the KOSUN people’s eternal pursuit.

In 2017, KOSUN will continue to make a stage pose with a series of typical products we are expecting your visit!

02/08/201707/24/2020

Cutting Dryer for Drilling Management – Kosun Solids Control

Cutting Dryer

Cutting dryer of Kosun is a vertical scraper discharge centrifuge.Which is an efficient solid-liquid separation equipment, from the feed device, separation system, filter silo, a silo, transmission, washing equipment and electronic control devices.

Cutting dryer is used in the drilling industry. The debris shredder effectively recovers liquid components from the drill cuttings and makes the solid phase very dry. Vertical Cuttings dryer can also be used in onshore and offshore drilling.

Vertical cutting dryer of the entire system clever application of the dual role of centrifugal force and gravity to achieve the continuous work of the equipment to achieve a high working efficiency. Slurry from the feed inlet into the centrifuge, in the separation system by the role of centrifugal force, through the filter screen to retain solid, liquid through the screen into the filter chamber from the mother liquid port discharge. The solid in gravity and centrifugal force component of the downward movement, through the silo into the lower section.

During the course of the movement, the solids are washed by pumping the wash solution through the wash system. All power is driven by a motor. In the separation process, you can adjust the feed rate and the relative position of the various parts of the separation system to control the solid residence time in the separation system to achieve the required solid content of water requirements.

Maintenance of safety
1, the spindle disassembly, assembly safety
Innovative design of the pumping spindle, with NU series of inner and outer ring detachable cylindrical bearings, can facilitate separation of the spindle from the body, reducing the difficulty of assembly and demolition, improve installation quality, easy accessibility, no damage parts.
2, the host bearing and bearing outer ring demolition, assembly safety
Innovative design of the separate bearing housing structure, to change the traditional bearing outer ring directly with the bearing seat of the main installation mode, on-site demolition easy and convenient, no damage to parts.
3, the spindle bearing inner ring demolition, assembly safety
Spindle in the design of reference high-pressure oil demolition bearing the principle of reducing the difficulty of maintenance, disassembly without damage, while extending equipment life.
Fourth, equipment protection security