cuttings dryer

07/07/201707/24/2020

Cutting Dryer very Popular all over the World

Cutting Dryer

Vertical cuttings dryer use the centrifugal force to separate the oil from the drilling cuttings generated during oil extraction process from an oil well. The drilling cuttings are the waste product generated in large volume in drilling operations.
They are gaining popularity worldwide due to their capacity to separate oil from the solid waste that could be measured as ROC (retained oil on cuttings) or OOC (oil on cuttings). They are said to recover as much as 15% of the volume of the total waste. This not only saves the environmental damage but results into unintended loss of oil and economy of operations.

The way a vertical cutting dryer works could be understood in these simple steps –
A.   The drilling waste is churned using centrifugal force generated by mechanical rotation that results into separating of oil from solid.
B.   The drilling cutting generated solid waste is eliminated using sieve basket and scrapper.
C.   The liquid thus extracted is carried through pipes to a separate tank for further treatment and solid remains in the basket
D.   Then the dried solid waste is discharge to a separate container for further disposal.
The drill cuttings thus separated by cutting dryer from drilling liquid forms large part of the drilling waste and needs to be disposed off safely to prevent the contamination of environment.
Drilling waste treatment was not given much importance in earlier period when drilling operations came into existence but the scenario changed rapidly off late beginning early 1980s in wake of damaging impact of un-thoughtful disposal methods used by companies. The oil and gas industry has become more aware of their responsibility toward the environmental wellbeing thanks to number of protests by local people where such damages were evident and intervened by regulatory authorities thereafter.
Since then the technological advancement has played significant role in improving the drilling operations and their environmental footprints. Vertical Cutting Dryers are one such significant development in that direction.

07/04/201707/04/2017

Vertical Cuttings Dryer Your Best Choice

Vertical Cuttings Dryer

Vertical cuttings dryer is used to separate the drilling liquid and mud, and which can save a lot for the spending drilling companies.

Below are vertical cutting dryer from Kosun:

The main application area is about offshore and onshore projects, where the recovery of valuable drilling fluid from cuttings, as well as recovery of whole mud lost from shale shaker failure, rig motion and shaker screen blinding are priorities.

Vertical cutting dryer has the following advantages during operation:

1, Programmable Logic Controller (PLC), with automatic warning indicators, monitors temperature, torque, oil flow and operating hours;
2, High-capacity, continuous feed units have the throughput to keep up with drilling;
3, Tungsten-carbide-coated, independently adjustable flights reduce wear and ensure optimal tolerance;
4, Handrail and walkways is convenient for operators to do routine maintenance work, that can reduce risk to personnel;
5, Different kinds of screens can meet various operation requirements.

As we know, no sketches, no understanding, so here we are the sketch pic of vertical cuttings dryer:

And from the respect of environmental protection and cost, vertical cuttings dryer from Kosun also popular for:
a, Highly effective liquids/solids separation minimizes fluid content of cuttings;
b, Reduces drilling waste-disposal volumes;
c, Effective separation reclaims high percentages of fluid that can be reused in the active mud system;
d, Recovers whole mud lost from shale shaker failure, rig motion and screen blinding, that is cost- effective.

The after sale maintain cost are always the problem by all the customers, and vertcial cutting dryer from Kosun also take much attention on this point:
1. Normal wear parts are easily accessible from the top of the unit; belts are easily
2. changed without removing gear assembly
3. Interchangeable tungsten carbide flights protect rotor and gear box from excessive erosion, minimizing main component failure
4. Explosion-proof motors and control panels can be certified with CE/ATEX

Vertical cuttings dryer for sale all over the world that got well recognized by clients.

So do not hesitate more, just contact kosun for your cutting dryer needs now.

05/21/201707/24/2020

Cutting Dryer-Centrifuge For Drillng Waste Management

Cutting Dryer

Cutting dryer of Kosun is a well-known brands in China. It has 25 years of history in solids control.

Cutting dryer is also a kind of centrifuge which is used for solid and liquid
separation through centrifugal separation. Cuttings dryer have been proven to be one of the most effective waste management equipment for oil-based or synthetic drilling operations.

Centrifuge is the use of centrifugal force, separation of liquid and solid particles or liquid and liquid mixture of the components of the mechanical. The centrifuge is mainly used to separate the solid particles in the suspension from the liquid or to separate the two different densities and incompatible liquids (eg, to separate the cream from the milk) in the emulsion;

It can also be used to exclude Wet solids in the liquid, such as washing clothes with wet clothes; special ultra-speed tube separator can also be separated from different density of gas mixture; the use of different density or particle size of solid particles in the liquid settling speed of different characteristics, some settlement The centrifuge can also classify the solid particles by density or particle size.

Why this centrifuge is so popular?
It contain below reseasons:
1. Highly effective separation liquids/solids
2. Minimizes fluid content of cuttings
3. Decease waste-disposal volumes
4. Meet various operation requirements
5. Ease to maintence.
6. Improved efficiency and lower costs
7. Lowere cost because lower waste volumes.

Vertical cutting dryer of Kosun has more than 25 years old in solid control industry. Kosun concluded much more experience in drilling waste.

With years marketing experience, KOSUN have been expanded its market globally, and have been established the friendly partnership with GAZPROM, PEMEX, AVA, SOCAR, SAE, etc.

As a leader in China’s solid control and drilling waste management industry, Kosun has been highly valued by its local customers for its high quality products and quality service. Branch letter will continue to provide customers with better products and services.

05/19/201710/12/2017

What’re the Differences of Cutting Dryer and Mud Cleaner

Vertical Cuttings Dryer

Vertical Cuttings dryer and mud cleaner are both very important tools for a driller. But as a professional it is very important to understand that there is a huge difference between for the tools.

Mud Cleaner

Mud cleaner is a tools which is used for the purpose of removing the dirt, mud and sand from the drilling and is a very useful tool for the purpose of oil drilling fields.

On the other hand vertical cuttings dryer is very effective for the purpose of waste management in the process of drilling. It is used for saving up on the drilling fluids or oils which is used in the process of drilling. Cutting dryer reuses the drilling fluids and ensure that you get the best saving.

Different structure
If we consider vertical cutting dryer then overall construction is completely different from the mud cleaner. The base of the dryer is made from a steel base and acts a support system for all the other parts which are required for the working. Mud cleaner is a combination of de-slitter and de-sander and has its base made from different parts of the shaker.

Different functionality
Vertical Cuttings dryer is used for the purpose drying the drilling solids which can get transported by screw conveyors. Main benefit of cutting dryer is that it leaves very less pollutant and help in keeping the environment clean and safe. Mud cleaner is used for the purpose of removing sand and mud from the drilling waste solids.

Solids are cut into small pieces and then sent to the drilling mud tank for the purpose of cleaning and making sure that you get completely cleaned materials. It can make sure that end product is clean and you get the best working environment.

05/16/201707/24/2020

VERTI-G Cutting Dryer for Sale of Kosun Manufacturer

VERTI-G Cutting Dryer

VERTI-G cutting dryer is a separation equipment that is highly utilized in drilling waste management. VERTI-G cutting dryer offer a solid control on reducing the drilled solid wastes.

VERTI-G cutting dryer reduces the disposal cost significantly. If the vertical cutting dryer is utilized in a proper way then it can offer compliance to the clients with local environmental regulations and also recovers the base fluid.

The equipment utilizes rotary mechanism that produce centrifugal force. The vertical cuttings dryer are highly used in various countries.

The capacity of a VERTI-G cutting dryer to recover the drilling fluids is up to 95%. Along with this the vertical cuttings dryer offer many advantages. If you consider its features it is very compact in design.

It is designed in such a way that it will reduce the footprints significantly. The major advantage offered by vertical cutting dryer is it enhances the efficiency of drilling waste management procedure.

The vertical dryer cutting machine enhances the working of lubrication system by relocating it with a better protection. It also improves the performance of external components and their longevity.

The VERTI-G cutting dryer has an improved water shield design that includes many features such as upper access doors, visual inspection facility and so on. This will help you monitor the complete procedure. The good quality vertical cutting dryers are highly durable and have less functional maintain ace. All the standard part are easy to access and can be changed without much effort.

In other equipment changing belts is a difficult process but in case of VERTI-G cuttings dryer it gets super easy and quick. You can change the belt without removing drive assembly.

The overall structure of the machine is user friendly. Kosun vertical cutting dryer has been highly praised by vast domestic and overseas customers.Using high quality vertical cutting dryers will not only increase the efficiency of the drill waste management procedure but also will enhance the performance of all other equipments included in the process.

Vertical cuttings dryer for sale all over the world by virtue of its high-quality products and excellent after-sales services.

03/21/201707/24/2020

HI-G Cuttings Dryer Function of Kosun in Drilling Mud Fields

VERTI-G Cutting Dryer

VERTI-G cutting dryer is a very important instrument in management of drilling waste. Management of waste can be very crucial as it can cause a heavy damage to nature as well as can be very costly.

With the help of a VERTI-G cuttings dryer you get a very solid system to take care of all the drilling waste and can give you effective and cost efficient system.

Using a VERTI-G Cuttings Dryer in the system is very important as if you do not use it then a lot of additional work needs to done for the purpose of pumping the oil and taking care of the solids.

If the VERTI-G Cuttings Dryer is used then it can decrease the work load on VFD centrifuge and shale shaker and provide a quick turnaround. It will not only decrease the work load but will also make sure that there is no additional pressure on the shaker and centrifuge which will keep them in good shape and make sure that you get top output.

The basic functioning of a cutting dryer is not only to protect the drilling area but also make sure that there is less wastage of oil and drilling fluids. They will make sure that the degasser, mud cleaner, centrifuge and shaker are not pressurized and a good output is ensured.

If the dryer is in good condition and is used efficiently then it can not only provide better working efficiency but will also be instrumental in decreasing the pressure of all the other equipments. They will guarantee that there is better productivity to the system and that you have a very good working in place.

With reduction in release of oil, vertical dryer can also be effective in protecting the environment as releasing oil can make the field barren and cause a lot of damages.

03/02/201707/24/2020

Vertical Cuttings Dryer Replacement to TDU

Vertical Cuttings Dryer

The Vertical Cuttings Dryer (also called Verti-G Cutting Dryer) is a vertical type centrifuge that is undoubtedly one of the most effective waste management equipment for oil- or synthetic- based drilling operations. The vertical cuttings dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling wastes that has to be transported from well site for disposal.

Vertical cutting dryers are effective equipments to reduce the price and create better efficiency. However, TDU can also be used for the similar work if the local environment policy allows 5 % OOC standards. Vertical cutting dryers are installed to recycle the valuable drilling fluids and re-use it by shifting into active mud system for drilling.

TDU should only be used when extremely necessary as they release many harmful chemicals to the land. After the treatment of TDU, the OOC can be controlled within 1 % and the remaining ashes can be utilized to make bricks used in construction.

Kosun Thermal desorption unit (TDU) – It utilizes thermal energy to treat the oily contents. Normally, the materials treated by TDU, the solids control should be no less than 40%. Otherwise, it cannot be spilled well in the furnace.

The kind of waste sludge that can be treated by Kosun Thermal desorption unit (TDU) consists of;

All oil type solids whose vaporization point is below 420 degree centigrade could be treated with this system. The oil type solids above mentioned is oil waste and a certain amount solids, like mixture of mud and sand. The pyrolysis furnace roller in this design heat the material and the material is pushed forward by shoveling plates welled with a certain angle on the roller’s inner wall. If the material were only oily mud, the spilling character would be lower.
TDU’s cannot replace Vertical Cuttings Dryer.

03/01/201707/24/2020

HI-G Cuttings Dryer is testing in Onsite Drilling Field

HI-G Cuttings Dryer

HI-G Cuttings Dryer is a vertical type centrifuge that is undoubtedly one of the most effective drilling waste management equipment for oil- or synthetic- based drilling operations.

HI-G Cuttings Dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling waste that has to be transported from well site for disposal.

HI-G Cuttings Dryer for sale — HI-G Cuttings Dryer

HI-G Cuttings Dryer makes use of a unique force to dry solids from oil and other base fluids. The steel vessel catches the wet solids due to its stainless nature. The dry wastes are removed by the angles attached to the machine that rotate slightly slower than the bowl whereas liquid is thrown out through the bowl openings.

The main motor and oil pump motor are interlinked with each other, which aids in avoiding the start of the main motor prior to starting the pump motor.
The major components of the Verti-G cuttings Dryer;
1- Basket Screen
2- Air Knife System
3- Screw Conveyor
4- Fresh Water Flushing System
5- High Chrome Anti- Abrasive Flights
6- Positive Pressurized electric control cabinet with PLC + VFD operation.

Kosun cutting dryer can feed at 30 to 50 ton one hour with 420 G’ operating at 900-RPM rotation.
Verti-G cutting dryer makes use of gravity feed, pneumatic transfer via clean cut collection and transportation system, vacuum transfer, and screw conveyors.

The Vertical cuttings dryer is highly adaptable considering the cost and expenses incurred during its installation and maintenance charges. It has a better plan than expensive drilling methods and makes use of the waste products such as mud.

They are comparatively cheaper machines as it produces a very less amount of waste and unused solids and produces finer solids in oil and synthetic base drilling fluids, which can be very profitable for small business groups and organizations. It is the cheapest and most effective method to employ.

02/20/201707/24/2020

Cuttings Dryer of Kosun Delivery to Kazakhstan

Cuttings Dryer

Cuttings dryer that come from Kosun will delivery to Kazakhstan recently.

As a leader brand among in solid control of drilling waste management in addition to Beijing, America, Xi’an, Russia. Kosun continuely develop new products to meet market demands. Quality control, customer experience,after sales service and manafacturing management.

After years of continuous efforts, Kosun open up the markert and export a large number of solid control equipment to foreign markets. We will focus on Russia, the US market. So many oil drilling company production.

Cuttings dryer are designed by customers actual needs. In the system design process and equipment configuration on both the cost and processing results. Achieve the best processing results with the lowest cost under customer requirements.

We have more than $ 3 million equipment will delivery to Russia past. A drilling company has purchased four sets of vertical cutting dryers for drilling waste management system and 12 settling centrifuges for solid control. Many devices have been working for more than 3 years and customers will be satisfied with the performance of the work. We also have some west Africa customers.

According to customer oriented, KOSUN will provied the most suitable products for customers according to their practical requirements and provide them with reliable and high-quality products.

Vertical cutting dryer is quite popular by customer at home and abroud with abundant technological strength and perfect after-sales service system. KOSUN is looking forward to negotiation and cooperation with you!

Kosun will integrate global resources, embark on the Chinese market, provide a full range of one-stop oil drilling fluid solid control products and drilling waste treatment products, solutions and a high sense of responsibility and sustainable innovation services, employees, customers and shareholders, and Customer satisfaction for the KOSUN people’s eternal pursuit.

Kosun products won’t let you down. Please contact us as long as you need.

02/09/201710/12/2017

Vertical Dryer – High Quality Guarantee on Application

Vertical Dryer

Vertical dryer can als be considered a vertical centrifuge. The discharged cutting material is transferred from the top opening to the vertical cutting dryer by the centrifugal force generated by the rotation of the screen module by the screw conveyor.

The Koson Cutting Dryer consistently produces as little as 1% of the oil remaining in the weight of the cut. Centrifuges are used for separation, such as to enrich nuclear fuel for fissile isotopes.

Features:

a. Adopting Italy integrated analysis technology to meet the domestic and foreign customers on the drilling site processing requirements
b. Capacity of up to 50 tons.
c. Separate and dry different types of drilling waste, such as water-based mud, oil-based mud, compound mud.
d. The use of independent oil lubrication and cooling systems to extend equipment life.
f. Flexible discharge port, you can use different models, such as screw, belt and so on.
g. Water-based mud and composite mud: water content of 8-10%, oil-based mud: water content ≤ 6%, OOC ≤ 3%.

Program
More stringent chip discharge regulations force operators and drilling contractors to reduce drilling waste and recycle quality products for reuse.
Methods
Cutting dryer with the most advanced design, can handle a different number of cutting and fluid, usually up to 60 tons per hour. The dry solids discharged from the dryer typically contain an oil content of & lt; 5% by wet weight.
Low costs
Cuttings dryer increase the overall cost-effectiveness, resulting in a reduced amount of extremely dry chips for disposal and recovery of valuable fluids for reuse. It is effective for water, oil and synthetic drilling fluids.

Vertical cuttings dryer for sale with low price, high-quality vertical dryer is welcomed by customers. As top of in China’s solids control, We will continue to provide high quality produts and best services.

Please welcome to contact Kosun company to get more detail information. We are wating for your cooperation.