drilling waste

07/04/201707/04/2017

Vertical Cuttings Dryer Your Best Choice

Vertical Cuttings Dryer

Vertical cuttings dryer is used to separate the drilling liquid and mud, and which can save a lot for the spending drilling companies.

Below are vertical cutting dryer from Kosun:

The main application area is about offshore and onshore projects, where the recovery of valuable drilling fluid from cuttings, as well as recovery of whole mud lost from shale shaker failure, rig motion and shaker screen blinding are priorities.

Vertical cutting dryer has the following advantages during operation:

1, Programmable Logic Controller (PLC), with automatic warning indicators, monitors temperature, torque, oil flow and operating hours;
2, High-capacity, continuous feed units have the throughput to keep up with drilling;
3, Tungsten-carbide-coated, independently adjustable flights reduce wear and ensure optimal tolerance;
4, Handrail and walkways is convenient for operators to do routine maintenance work, that can reduce risk to personnel;
5, Different kinds of screens can meet various operation requirements.

As we know, no sketches, no understanding, so here we are the sketch pic of vertical cuttings dryer:

And from the respect of environmental protection and cost, vertical cuttings dryer from Kosun also popular for:
a, Highly effective liquids/solids separation minimizes fluid content of cuttings;
b, Reduces drilling waste-disposal volumes;
c, Effective separation reclaims high percentages of fluid that can be reused in the active mud system;
d, Recovers whole mud lost from shale shaker failure, rig motion and screen blinding, that is cost- effective.

The after sale maintain cost are always the problem by all the customers, and vertcial cutting dryer from Kosun also take much attention on this point:
1. Normal wear parts are easily accessible from the top of the unit; belts are easily
2. changed without removing gear assembly
3. Interchangeable tungsten carbide flights protect rotor and gear box from excessive erosion, minimizing main component failure
4. Explosion-proof motors and control panels can be certified with CE/ATEX

Vertical cuttings dryer for sale all over the world that got well recognized by clients.

So do not hesitate more, just contact kosun for your cutting dryer needs now.

06/01/201710/12/2017

Vertical Cutting Dryer for Oil Base Mud of Kosun Manufacturer

Vertical Cutting Dryer

Oil Base Muds (OBMs) came into general use in the oil field in early 1950s. These oil base mud aid the process of drilling by providing the much needed lubrication for the equipments without damaging the reservoir that they are drilling into.

The use of vertical cuttings dryer with oil base mud drill cuttings is done to treat them. They are usually deployed with high speed centrifugal equipment to get best performance.

There is variety of combinations available in the market for treating only oil base mud or only synthetic base mud or both or along with water base mud as well.
The Oil base mud is used to reduce friction between drill pipe and formation. Operators also have the benefit of non-aqueous drilling fluids coupled with technology that help manage cuttings and excess oil and synthetic base mud.

In ensuring the environmental regulations, depending upon the local legislations, this becomes more helpful to pay extra attention to get rid of toxicity the drilling cutting waste endangers. The major benefit is that it’s not only efficient in reducing the environmental risk but also improving the profitability for the operators.

Ion any drilling project, operators must achieve a good balance between minimizing environmental impact, maintaining the drill stability and maximizing its efficiency. The use of non-aqueous fluid, both oil base mud and synthetic base mud, has increased substantially in the industry off late, owing primarily to the inherent inhibitive and lubricate qualities of these fluids coupled with the benefits of vertical cutting dryer in managing the drilling waste.

As the environmental discharge regulations get stricter, it is all the more important for operators to embrace technologies like these. A vertical cutting dryer performs that task for the operators and that too at economy. A surface solid control equipment is more efficient in dealing with larger cuttings and the dilution volume required to reduce fine solid content in the drilling fluid is reduced. Ultimately the total waste volume is significantly reduced.

05/21/201707/24/2020

Cutting Dryer-Centrifuge For Drillng Waste Management

Cutting Dryer

Cutting dryer of Kosun is a well-known brands in China. It has 25 years of history in solids control.

Cutting dryer is also a kind of centrifuge which is used for solid and liquid
separation through centrifugal separation. Cuttings dryer have been proven to be one of the most effective waste management equipment for oil-based or synthetic drilling operations.

Centrifuge is the use of centrifugal force, separation of liquid and solid particles or liquid and liquid mixture of the components of the mechanical. The centrifuge is mainly used to separate the solid particles in the suspension from the liquid or to separate the two different densities and incompatible liquids (eg, to separate the cream from the milk) in the emulsion;

It can also be used to exclude Wet solids in the liquid, such as washing clothes with wet clothes; special ultra-speed tube separator can also be separated from different density of gas mixture; the use of different density or particle size of solid particles in the liquid settling speed of different characteristics, some settlement The centrifuge can also classify the solid particles by density or particle size.

Why this centrifuge is so popular?
It contain below reseasons:
1. Highly effective separation liquids/solids
2. Minimizes fluid content of cuttings
3. Decease waste-disposal volumes
4. Meet various operation requirements
5. Ease to maintence.
6. Improved efficiency and lower costs
7. Lowere cost because lower waste volumes.

Vertical cutting dryer of Kosun has more than 25 years old in solid control industry. Kosun concluded much more experience in drilling waste.

With years marketing experience, KOSUN have been expanded its market globally, and have been established the friendly partnership with GAZPROM, PEMEX, AVA, SOCAR, SAE, etc.

As a leader in China’s solid control and drilling waste management industry, Kosun has been highly valued by its local customers for its high quality products and quality service. Branch letter will continue to provide customers with better products and services.

05/19/201710/12/2017

What’re the Differences of Cutting Dryer and Mud Cleaner

Vertical Cuttings Dryer

Vertical Cuttings dryer and mud cleaner are both very important tools for a driller. But as a professional it is very important to understand that there is a huge difference between for the tools.

Mud Cleaner

Mud cleaner is a tools which is used for the purpose of removing the dirt, mud and sand from the drilling and is a very useful tool for the purpose of oil drilling fields.

On the other hand vertical cuttings dryer is very effective for the purpose of waste management in the process of drilling. It is used for saving up on the drilling fluids or oils which is used in the process of drilling. Cutting dryer reuses the drilling fluids and ensure that you get the best saving.

Different structure
If we consider vertical cutting dryer then overall construction is completely different from the mud cleaner. The base of the dryer is made from a steel base and acts a support system for all the other parts which are required for the working. Mud cleaner is a combination of de-slitter and de-sander and has its base made from different parts of the shaker.

Different functionality
Vertical Cuttings dryer is used for the purpose drying the drilling solids which can get transported by screw conveyors. Main benefit of cutting dryer is that it leaves very less pollutant and help in keeping the environment clean and safe. Mud cleaner is used for the purpose of removing sand and mud from the drilling waste solids.

Solids are cut into small pieces and then sent to the drilling mud tank for the purpose of cleaning and making sure that you get completely cleaned materials. It can make sure that end product is clean and you get the best working environment.

05/16/201706/26/2017

Vertical Cutting Dryer for Oil Base Mud

Vertical Cutting Dryer

Vertical cutting dryer is used for the purpose of recovering waste oil and cutting fluids from the system and bring them back into operation. In a drilling waste industry there is a heavy requirement of oil and as it can make the overall process very convenient.

According to the reports, 1 to 4 barrels of oil is required for 1 barrel of solid which is removed. If there is no cutting dryer installed in the system then all this oil will get wasted and thus increase the overall cost of the operation.

There are many benefits using vertical cutting dryer, here is how it can benefit you:

Make Operation environmental friendly
Wastage of oil can be very harmful for the nature. When there is no dryer installed in the system then it can cause a lot of waste of oil and damage the nature to a great deal. With the help of cuttings dryer all these waste can be monitored and you will get a very efficient way to work.

Cost effective
Reduction in waste can cause heavy losses. If you use the dryer into your system them most of the oil will be re-pumped into the system and there will be considerable reduction in the requirement of oil. It will also make system more efficient and bring out the best drilling.

Long service life
Dryers which are used for the purpose of controlling waste are all made from high quality material which can ensure that you get the best output from the service. If this system is not used then it can result it lots of losses and you will be also required to pump in a lot of oil into the system.

Reliable lubrication
Lubrication which is pumped back into the system is a lot more reliable and can provide you with better efficiency.

Kosun also have shale shaker, Mud Cleaner, shaker screen , DC Series Decanter Centrifuge, Screw Pump …….

Kosun vertical cutting dryer is well recognized and welcomed by clients all over the world. Welcome contact us if you need.

03/22/201707/24/2020

HI-G Cuttings Dryer Replacement to TDU(Thermal Desorption Unit)

HI-G Cuttings Dryer

HI-G Cuttings Dryer play a major role in separating the drilling fluids from drilled cuttings. So the HI-G cuttings dryer is considered as a core part of drilling waste management. In earlier time the use of TDU(Thermal Desorption Unit) was significant.

HI-G Cuttings Dryer have achieved lot of appreciation in drilling waste management. The vertical cutting dryer is commonly used to dry the dry the drilling solids . The working of a cutting dryer flows into two parts. One is transporting the solids and other is drying the solids.

HI-G Cuttings Dryer are the best option for the treatment of various waste streams such as oil sludge, drill cuttings and other organic waste material. The motors used in this procedure are non flammable. This will save your workplace from fire. The oil and water utilized in the process can be recycled for reuse. It is a heavy duty machine that leaves minimum footprints.

Whenever a successful drilling operation takes place the contamination of drilling cuttings with the drilling fluids occurs. This procedure is unavoidable. Separating the drilling fluid from the drilled cutting is really important as the drilling fluid is unrecoverable and economically unwanted.

It is a non incineration technology that is designed to separate hydrocarbons from the drilling oils and other fluids included in drilled cuttings. But today cutting dryers have taken its place due to following reasons.

It not only play a core role in drilling waste management but also enhances the performances of other equipment included in the procedure. The cutting dryer offer total fluid management. This will significantly reduce the impact of drilling activities on the environment.

HI-G Cuttings Dryer are quite light weight so can be used on any site. Making use of cutting dryer in the drilling waste management process will reduce the process time significantly.

03/21/201707/24/2020

HI-G Cuttings Dryer Function of Kosun in Drilling Mud Fields

VERTI-G Cutting Dryer

VERTI-G cutting dryer is a very important instrument in management of drilling waste. Management of waste can be very crucial as it can cause a heavy damage to nature as well as can be very costly.

With the help of a VERTI-G cuttings dryer you get a very solid system to take care of all the drilling waste and can give you effective and cost efficient system.

Using a VERTI-G Cuttings Dryer in the system is very important as if you do not use it then a lot of additional work needs to done for the purpose of pumping the oil and taking care of the solids.

If the VERTI-G Cuttings Dryer is used then it can decrease the work load on VFD centrifuge and shale shaker and provide a quick turnaround. It will not only decrease the work load but will also make sure that there is no additional pressure on the shaker and centrifuge which will keep them in good shape and make sure that you get top output.

The basic functioning of a cutting dryer is not only to protect the drilling area but also make sure that there is less wastage of oil and drilling fluids. They will make sure that the degasser, mud cleaner, centrifuge and shaker are not pressurized and a good output is ensured.

If the dryer is in good condition and is used efficiently then it can not only provide better working efficiency but will also be instrumental in decreasing the pressure of all the other equipments. They will guarantee that there is better productivity to the system and that you have a very good working in place.

With reduction in release of oil, vertical dryer can also be effective in protecting the environment as releasing oil can make the field barren and cause a lot of damages.

03/01/201707/24/2020

HI-G Cuttings Dryer is testing in Onsite Drilling Field

HI-G Cuttings Dryer

HI-G Cuttings Dryer is a vertical type centrifuge that is undoubtedly one of the most effective drilling waste management equipment for oil- or synthetic- based drilling operations.

HI-G Cuttings Dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling waste that has to be transported from well site for disposal.

HI-G Cuttings Dryer for sale — HI-G Cuttings Dryer

HI-G Cuttings Dryer makes use of a unique force to dry solids from oil and other base fluids. The steel vessel catches the wet solids due to its stainless nature. The dry wastes are removed by the angles attached to the machine that rotate slightly slower than the bowl whereas liquid is thrown out through the bowl openings.

The main motor and oil pump motor are interlinked with each other, which aids in avoiding the start of the main motor prior to starting the pump motor.
The major components of the Verti-G cuttings Dryer;
1- Basket Screen
2- Air Knife System
3- Screw Conveyor
4- Fresh Water Flushing System
5- High Chrome Anti- Abrasive Flights
6- Positive Pressurized electric control cabinet with PLC + VFD operation.

Kosun cutting dryer can feed at 30 to 50 ton one hour with 420 G’ operating at 900-RPM rotation.
Verti-G cutting dryer makes use of gravity feed, pneumatic transfer via clean cut collection and transportation system, vacuum transfer, and screw conveyors.

The Vertical cuttings dryer is highly adaptable considering the cost and expenses incurred during its installation and maintenance charges. It has a better plan than expensive drilling methods and makes use of the waste products such as mud.

They are comparatively cheaper machines as it produces a very less amount of waste and unused solids and produces finer solids in oil and synthetic base drilling fluids, which can be very profitable for small business groups and organizations. It is the cheapest and most effective method to employ.

02/09/201710/12/2017

Vertical Dryer – High Quality Guarantee on Application

Vertical Dryer

Vertical dryer can als be considered a vertical centrifuge. The discharged cutting material is transferred from the top opening to the vertical cutting dryer by the centrifugal force generated by the rotation of the screen module by the screw conveyor.

The Koson Cutting Dryer consistently produces as little as 1% of the oil remaining in the weight of the cut. Centrifuges are used for separation, such as to enrich nuclear fuel for fissile isotopes.

Features:

a. Adopting Italy integrated analysis technology to meet the domestic and foreign customers on the drilling site processing requirements
b. Capacity of up to 50 tons.
c. Separate and dry different types of drilling waste, such as water-based mud, oil-based mud, compound mud.
d. The use of independent oil lubrication and cooling systems to extend equipment life.
f. Flexible discharge port, you can use different models, such as screw, belt and so on.
g. Water-based mud and composite mud: water content of 8-10%, oil-based mud: water content ≤ 6%, OOC ≤ 3%.

Program
More stringent chip discharge regulations force operators and drilling contractors to reduce drilling waste and recycle quality products for reuse.
Methods
Cutting dryer with the most advanced design, can handle a different number of cutting and fluid, usually up to 60 tons per hour. The dry solids discharged from the dryer typically contain an oil content of & lt; 5% by wet weight.
Low costs
Cuttings dryer increase the overall cost-effectiveness, resulting in a reduced amount of extremely dry chips for disposal and recovery of valuable fluids for reuse. It is effective for water, oil and synthetic drilling fluids.

Vertical cuttings dryer for sale with low price, high-quality vertical dryer is welcomed by customers. As top of in China’s solids control, We will continue to provide high quality produts and best services.

Please welcome to contact Kosun company to get more detail information. We are wating for your cooperation.

02/08/201710/12/2017

Vertical Cuttings Dryer, Vertical Centrifuge from KOSUN

Vertical Cuttings Dryer

Vertical Cuttings Dryer is a kind of vertical centrifuge of KOSUN which can removes of up to 95 percent of drilling fluids from cuttings. After treatment, in line with international emission standards and environmental requirements.
VC-2000, VC-800 series is applied to below three category:
1.water-based muds
2.oil-based muds
3.synthetic-base muds

Vertical Cuttings Dryer can not only reduce drilling solids waste and save disposal expenses, but also decrease the pollution of the environment. Vertical Centrifuge can also be applied to land and marine drilling in the vertical cuttings processing.

Advantages and Features

1.Efficient solid-liquid separation, the cuttings in the mud content can be reduced to a minimum, reducing the amount of drilling waste disposal.
2.Effective separation and a greater proportion of the recovery of mud, and reuse in the mud circulation system can be recycled because of the vibrating screen running slurry, moving the derrick and screen plugging loss of mud.
3.Common wear parts can be replaced from the top of the device; do not need to move any device, you can replace the belt.
4.Scraper on the swivel scraper coated with tungsten carbide anti-corrosion wear-resistant materials, can extend its service life and reduce maintenance costs.

With the rapid development of industry, pollution is getting worse. Environmental protection has become the focus of global attention.With the world increasingly stringent requirements on the environment, the expencive effect of waste management for oil based drilling operations is highly increasing.

So a lot of attention has been focused on the ability to efficiently clean, transport, and dispose Of drilling waste cuttings, while maximizing fluids recovery. Successful drilling waste management system operation would require a large on site footprint, further increasing operator pad construction costs .

As the leader in China’s solids control and drilling waste management industry, KOSUN has been highly praised by local customers by virtue of its Wholehearted service, high-quality products. KOSUN will supply better goods and services to customers continually. Welcome!