Vertical Cuttings Dryer Replacement to TDU

Vertical Cuttings Dryer

The Vertical Cuttings Dryer (also called Verti-G Cutting Dryer) is a vertical type centrifuge that is undoubtedly one of the most effective waste management equipment for oil- or synthetic- based drilling operations. The vertical cuttings dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling wastes that has to be transported from well site for disposal.

vertical cutting dryer
vertical cutting dryer

Vertical cutting dryers are effective equipments to reduce the price and create better efficiency. However, TDU can also be used for the similar work if the local environment policy allows 5 % OOC standards. Vertical cutting dryers are installed to recycle the valuable drilling fluids and re-use it by shifting into active mud system for drilling.

TDU should only be used when extremely necessary as they release many harmful chemicals to the land. After the treatment of TDU, the OOC can be controlled within 1 % and the remaining ashes can be utilized to make bricks used in construction.

Kosun Thermal desorption unit (TDU) – It utilizes thermal energy to treat the oily contents. Normally, the materials treated by TDU, the solids control should be no less than 40%. Otherwise, it cannot be spilled well in the furnace.

The kind of waste sludge that can be treated by Kosun Thermal desorption unit (TDU) consists of;

All oil type solids whose vaporization point is below 420 degree centigrade could be treated with this system. The oil type solids above mentioned is oil waste and a certain amount solids, like mixture of mud and sand. The pyrolysis furnace roller in this design heat the material and the material is pushed forward by shoveling plates welled with a certain angle on the roller’s inner wall. If the material were only oily mud, the spilling character would be lower.
TDU’s cannot replace Vertical Cuttings Dryer.

VERTI-G Cuttings Dryer For Sale From Kosun Solids

VERTI-G Cuttings Dryer

VERTI-G cuttings dryer are also called as centrifuge, are efficient solid-liquid separation equipments, from the feed device, washing equipment,filter silo,separation system, transmission,  and electronic control devices.

VERTI-G cuttings dryer are the core equipment for drilling waste management unit, which are the necessary part for drilling environment protection projects.

VERTI-G cuttings dryer for sale
VERTI-G cuttings dryer

There are two different types of Kosun vertical cutting dryer , the VC-800 cutting dryer and the VC-1000 vertical cutting dryer, all using high-speed vertical centrifuges for maximum liquid / solid separation in large quantities; it is used with Solvedrilling The dryer is the same. With new design and high quality assurance, the WestPetro cutting dryer offers key advantages for operators to meet the stringent environmental conditions of cutting and oil drilling.

The VERTI-G cutting dryer has the most advanced design and can handle a different amount of cutting and fluid, usually up to 60 tons per hour. The dried solids discharged from the dryer are usually wetted by ≤ 5% of the oil content.

By recycling mud in cuttings, vertical dryer can decrease drilling costs and lessen environmental pollution. Processing capacity of 40-60T / h, after treatment of cuttings oil content (OOC) can be reduced to 5% (w / w) the following, Meet for international emission standards and environmental requirements. Vertical centrifuges can also be used for drilling waste management on land and offshore drilling waste.

We manufacture Vertical Cutting Dryer Equipment and Drilling Waste Management Equipment for more than 20 years experience with API, IADC, ISO and CE certificated.

Kosun will integrate global resources, embark on the Chinese market, provide a full range of one-stop oil drilling fluid solid control products and waste treatment products, solutions and a high sense of responsibility and sustainable innovation services, employees, customers and shareholders, and Customer satisfaction for the KOSUN people’s eternal pursuit.

In 2017, KOSUN will continue to make a stage pose with a series of typical products we are expecting your visit!

 

Cutting Dryer for Drilling Management – Kosun Solids Control

Cutting Dryer

Cutting dryer of Kosun is a vertical scraper discharge centrifuge.Which is an efficient solid-liquid separation equipment, from the feed device, separation system, filter silo, a silo, transmission, washing equipment and electronic control devices.

cutting dryer
cutting dryer

Cutting dryer is used in the drilling industry. The debris shredder effectively recovers liquid components from the drill cuttings and makes the solid phase very dry. Vertical Cuttings dryer can also be used in onshore and offshore drilling.

Vertical cutting dryer of the entire system clever application of the dual role of centrifugal force and gravity to achieve the continuous work of the equipment to achieve a high working efficiency. Slurry from the feed inlet into the centrifuge, in the separation system by the role of centrifugal force, through the filter screen to retain solid, liquid through the screen into the filter chamber from the mother liquid port discharge. The solid in gravity and centrifugal force component of the downward movement, through the silo into the lower section.

During the course of the movement, the solids are washed by pumping the wash solution through the wash system. All power is driven by a motor. In the separation process, you can adjust the feed rate and the relative position of the various parts of the separation system to control the solid residence time in the separation system to achieve the required solid content of water requirements.

Cutting Dryer
Cutting Dryer

Maintenance of safety
1, the spindle disassembly, assembly safety
Innovative design of the pumping spindle, with NU series of inner and outer ring detachable cylindrical bearings, can facilitate separation of the spindle from the body, reducing the difficulty of assembly and demolition, improve installation quality, easy accessibility, no damage parts.
2, the host bearing and bearing outer ring demolition, assembly safety
Innovative design of the separate bearing housing structure, to change the traditional bearing outer ring directly with the bearing seat of the main installation mode, on-site demolition easy and convenient, no damage to parts.
3, the spindle bearing inner ring demolition, assembly safety
Spindle in the design of reference high-pressure oil demolition bearing the principle of reducing the difficulty of maintenance, disassembly without damage, while extending equipment life.
Fourth, equipment protection security