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KOSUN mud zero discharge equipment -VC series of Vertical Cuttings Dryer

Are you looking to better manage waste cuttings for your operation utilizing a Vertical Cuttings Dryer? KOSUN’s Vertical Cuttings Dryer continues to be the industry choice as the most reliable and efficient solution when dealing with waste cuttings.

The drilling cuttings dryer (also known as rock cuttings dryer) produced by KOSUN is a single-stage continuous vertical scraper discharge centrifuge, also called a vertical drying centrifuge. It is an important piece of equipment for the mud zero discharge treatment of drilling waste in the oilfield. By centrifugal separation principle, it separates the solid and liquid phases. The cuttings dryer can effectively recover the liquid phase components in the drilling cuttings, making the solid phase exceptionally dry. And it can recycle the mud in the cuttings, performing particularly well in the treatment of oil-based mud and synthetic-based mud cuttings. So this helps reduce drilling costs and environmental pollution.

Different models of the dryer have processing capacities ranging from approximately 20 to 60 tons per hour. The oil content in the processed cuttings is below 5% (w/w) (OOC≤5%), meeting international emission standards and environmental requirements. It is suitable for cuttings treatment in both onshore and offshore drilling operations.

Tags: cuttings dryer, vertical cuttings dryer for sale, vertical cuttings dryer, manufacturer, factory, price

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https://www.kosuneco.com/archives541.html

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China Vertical Cutting Dryer Manufacturer&supplier -KOSUN

Vertical Cutting Dryer is ascraper discharge centrifuge with single – stage continuous operation. KOSUN Vertical Cutting Dryer can effectively recover the oil component in the cuttings, with a processing capacity of 30-50 tons per hour, and the oil OOC content of the processed cuttings is less than 5%.

Vertical Cutting Dryer
Vertical Cutting Dryer

Vertical Cutting Dryer can be used in many types of drilling mud, mainly for oil based and composite mud. Similar to other solid control equipment, such as shake shale shaker, centrifuge, cyclone separator, drilling cuttings dryer processing capacity is also highly dependent on mud viscosity. Mud viscosity is determined by a number of factors, including solids content, particle size, type of drilling fluid and drilling fluid temperature.

Features and advantages of KOSUN Vertical Cutting Dryer:

1.efficient solid-liquid separation, the effective recovery of the mud in the drilling cuttings, a substantial reduction in solid emissions, solid oil content can be achieved after treatment of less than 5%.

2.effective recovery and reuse in the mud, mud circulation system, Recyclable due to slurry leakage, mobile derrick and mesh plug loss shaker.

3.commonly used wear parts can be replaced from the top of the device; no need to move any device, you can replace the belt.

4.In the  rotation scraper Sprayed Tungsten Carbide corrosion resistant material, can prolong the service life, reduce maintenance costs.

5.suitable for oil base mud drilling cuttings recovery.

6.to achieve the mud does not fall on the job requirements, reduce drilling fluid costs and waste disposal costs.

KOSUN Vertical Cutting Dryer through centrifugal force to separate oil and water from oil based cuttings and composite cuttings. Thus, the purpose of reducing harmful substances and recovering useful drilling fluid is achieved. As a manufacturer of Vertical Cutting Dryer, KOSUN can produce and sell VC series vertical cuttings dryers, which can solve the problem of waste disposal of oil based, water based and compound based drilling wastes in oilfield drilling.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

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Cutting Dryer very Popular all over the World

Cutting Dryer

Vertical cuttings dryer use the centrifugal force to separate the oil from the drilling cuttings generated during oil extraction process from an oil well. The drilling cuttings are the waste product generated in large volume in drilling operations.
They are gaining popularity worldwide due to their capacity to separate oil from the solid waste that could be measured as ROC (retained oil on cuttings) or OOC (oil on cuttings). They are said to recover as much as 15% of the volume of the total waste. This not only saves the environmental damage but results into unintended loss of oil and economy of operations.

cutting dryer
cutting dryer

The way a vertical cutting dryer works could be understood in these simple steps –
A.    The drilling waste is churned using centrifugal force generated by mechanical rotation that results into separating of oil from solid.
B.    The drilling cutting generated solid waste is eliminated using sieve basket and scrapper.
C.    The liquid thus extracted is carried through pipes to a separate tank for further treatment and solid remains in the basket
D.    Then the dried solid waste is discharge to a separate container for further disposal.
The drill cuttings thus separated by cutting dryer from drilling liquid forms large part of the drilling waste and needs to be disposed off safely to prevent the contamination of environment.
Drilling waste treatment was not given much importance in earlier period when drilling operations came into existence but the scenario changed rapidly off late beginning early 1980s in wake of damaging impact of un-thoughtful disposal methods used by companies. The oil and gas industry has become more aware of their responsibility toward the environmental wellbeing thanks to number of protests by local people where such damages were evident and intervened by regulatory authorities thereafter.
Since then the technological advancement has played significant role in improving the drilling operations and their environmental footprints. Vertical Cutting Dryers are one such significant development in that direction.

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Vertical Cutting Dryer Well Recognized Popular World Widely

Vertical cutting dryer (also known as VERTI-G Cutting Dryer ) is a vertical centrifuge that is one of the most effective waste management equipment for oil or synthetic drilling operations.

With the increase in drilling operations, it is becoming increasingly important for professionals to take different measures to ensure that drilling operations become cleaner. Over the years, in order to keep the site clean and help the environment clean, has done a lot of effort.

The chip dryer can effectively clean the drilling chip, restore the largest drilling fluid, and reduce the amount of drilling waste that must be transported.

vertical cutting dryer
vertical cutting dryer

Vertical cutting dryer is an effective means to reduce costs and improve efficiency. However, if the local environmental policy allows 5% OOC standards, TDU can also be used for similar work. Install vertical cuttings dryer to recycle valuable drilling fluids and re-use them by drilling into the active mud system.
Vertical drilling and cutting dryers are the means by which centrifugal force is generated to release the rotational force. The device is popular around the world due to its efficient drying and can ensure that work is done in a very efficient and faster manner.

The main purpose of the equipment is to ensure that the drilling of solid materials is wasted. If the dryer is used correctly, it can effectively recover the base fluid. Most of the time, vertical dryers can effectively recover more than 95% of the liquid to ensure more efficient work.

Cuttings dryer play an important role in improving low-volume application performance in drilling waste management. The machine automatically stops when high torque is generated due to low oil content. It has a good sidewalk, crane combination, easy maintenance. The motor of the cutting dryer is an explosion-proof type that can save any accidents by the workers. The machine’s control panel is certified and of high quality. If you are looking for a cutting dryer for drilling applications, you can use various sizes.
advantage

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Vertical Cuttings Dryer Gain Well Recognized All Over the World

Vertical Cuttings Dryer

As the drilling work increases it is becoming very important that professional make different measure to ensure that drilling fields becomes cleaner. Over the years there have been many efforts made to keep the field clean and help the environment in cleaning.

Vertical dryer (also known as Verti-G cutting dryer) is a vertical centrifuge, one of the most effective waste management equipment for oil or synthetic drilling operations. The chip dryer can effectively clean the drilled chips, recover the largest drilling fluid, and reduce the amount of drilling waste that must be transported.

vertical cuttings dryer
vertical cuttings dryer

Vertical cutting dryer is an effective device to reduce costs and improve efficiency. However, if the local environmental policy allows 5% OOC standards, TDU can also be used for similar work. Install a vertical cutting dryer to recycle valuable drilling fluids and re-use them by drilling into an active mud system.

Vertical drilling and cutting dryers are the means for generating centrifugal force for the release of the rotating force. The equipment is popular around the world because of its effective drying and can ensure that work is done in a very efficient and faster manner.

The main purpose of the equipment is to ensure that the drilling solids are wasted. If the dryer is used correctly, the base fluid can be recovered efficiently.
Most of the time, vertical dryers can effectively recover more than 95% of the fluid and ensure more efficient work.

Cutting dryers play an important role in improving low-volume application performance in drilling waste management. When the high torque is generated due to low lubricating oil, the machine automatically stops. It has a good combination of walkways, lifting cranes, and easy maintenance.

The motor of the cutting dryer is explosion-proof and can save any accidents of the workers. The control panel for the machine is certified and of high quality. If you are looking for cutting dryers for drilling applications, they are available in a variety of sizes.

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Cutting Dryer-Centrifuge For Drillng Waste Management

Cutting Dryer

Cutting dryer of Kosun is a well-known brands in China. It has 25 years of history in solids control.

Cutting dryer is also a kind of centrifuge which is used for solid and liquid
separation through centrifugal separation. Cuttings dryer have been proven to be one of the most effective waste management equipment for oil-based or synthetic drilling operations.

Cutting Dryer
Cutting Dryer

Centrifuge is the use of centrifugal force, separation of liquid and solid particles or liquid and liquid mixture of the components of the mechanical. The centrifuge is mainly used to separate the solid particles in the suspension from the liquid or to separate the two different densities and incompatible liquids (eg, to separate the cream from the milk) in the emulsion;

It can also be used to exclude Wet solids in the liquid, such as washing clothes with wet clothes; special ultra-speed tube separator can also be separated from different density of gas mixture; the use of different density or particle size of solid particles in the liquid settling speed of different characteristics, some settlement The centrifuge can also classify the solid particles by density or particle size.

Why  this centrifuge is so popular?
It contain below reseasons:
1. Highly effective separation liquids/solids
2. Minimizes fluid content of cuttings
3. Decease waste-disposal volumes
4. Meet various operation requirements
5. Ease to maintence.
6. Improved efficiency and lower costs
7. Lowere cost because lower waste volumes.

Vertical cutting dryer of Kosun has more than 25 years old in solid control industry.  Kosun concluded much more experience in drilling waste.

With years marketing experience, KOSUN have been expanded its market globally, and have been established the friendly partnership with GAZPROM, PEMEX, AVA, SOCAR, SAE, etc.

As a leader in China’s solid control and drilling waste management industry, Kosun has been highly valued by its local customers for its high quality products and quality service. Branch letter will continue to provide customers with better products and services.

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What Are the Functions of the Vertical Cutting Dryer?

Vertical Cutting Dryer

Vertical Cutting Dryer of Kosun uses centrifugal force to dry synthetic base fluids or drilled solids in oil .
The population growth along with it a faster urbanization with 13 billion people today and multiplying at a terrifying rate, mean even faster increases of energy and resources consumption.

Energy has much to do with this as we consume more and as the atmosphere and oceans absorb more. As 80% of the world’s resources are consumed by 20% of its population. If ‘one’ is the amount of energy the average person in India or China uses per day then 400 is the number for a European. And more than 1200 for a North American.

There are number of energy resources to fulfill this excruciating demand of energy. The chief among them is – fossil fuel. There are few major exploration and production companies in this field – BP, Chevron and Statoil to name a few.

vertical cutting dryer
vertical cutting dryer

Drilling has been a well known method of reaching the reservoirs of fossil fuels beneath the vast ocean surface with the help of drilling rigs or on shore sites. The drilling rig itself comes in number of variations. The drilling process involves various stages namely – concession rights, seismic research, exploration drilling, appraisal drilling, concept development, development drilling, production, work-over/additional wells, and finally plug and abandon.

Drilling operations deploy a number of equipments to ensure safe and effective extraction of fuel. During the process, the cuttings dryer play an important role to recover the oil from drill cuttings.

It is known that large quantities of fluid are discarded with solid drilling waste management equipments. Vertical dryer ensures to separate good precious quantity of fluid from solid waste and restore the environmental balance before the discharge of drilling waste for further treatment, also making the process cost savvy for the investors.

So the key function of  vertical cutting dryer could be traced as seperating the fluid from solid during the process of drilling waste management system and thereby preventing the loss of extracted oil mainly from large drilling cuttings and also make the seperated solid waste easier for further treatment to reduce the environmental damages once they are released back.

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Cutting Dryer of Oilfield Drilling Waste by Kosun Manufacturer

Cutting Dryer

The oil and gas industry caters to the fuel requirement of the society on a global scale, by exploration and extraction of fossil fuels, underneath the ground surface or the ocean floor. An area where oil wells are discovered in close proximity are called as oil fields and these oil fields are usually very large in size, spanning to a very large expanse, as large as hundreds of kilometers.

Once the concession rights are obtained, seismic research conducted, the exploratory drilling operations begin. The oilfield drilling renders large quantities of drilling cuttings, that could be understood as drilling waste. The unfortunate side effect of such quests is a long trail of carbon foot prints that these operations leave behind once the operations carried out. Ranging from contaminated groundwater to oil spillage during transportation of oil.

Cutting Dryer
Cutting Dryer

But the good news is that the increasing environmental awareness and the advancement of technologies in the field are giving rise to safer drilling operations. Companies are investing in research projects to obtain better insights to learn modern technologies to deal with drilling fluid and drilling waste management.

One such big leap in this direction is the popularity that oilfield drilling cutting dryers are gaining among operators. A good solid control equipment help in separating the drilling fluid from drilling solid waste or drilling cuttings. Vertical cuttings dryer uses centrifugal force generated by mechanical rotation to separate liquid from solid that results into drier and reduced solid drilling waste and  increased profit for the operator by recovering the fluid from the drilling waste.

Then this dried and reduced drilling waste is taken for disposal using various methods like land-spreading, land-framing, evaporation and burial onsite, incineration and other thermal treatment, underground injection, bioremediation and composting, and reuse and recycle, etc. So the vertical cutting dryer plays an important role in the entire process of drilling waste management system.

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VERTI-G Cutting Dryer for Sale of Kosun Manufacturer

VERTI-G Cutting Dryer

VERTI-G cutting dryer is a separation equipment that is highly utilized in drilling waste management. VERTI-G cutting dryer offer a solid control on reducing the drilled solid wastes.

VERTI-G cutting dryer reduces the disposal cost significantly. If the vertical cutting dryer is utilized in a proper way then it can offer compliance to the clients with local environmental regulations and also recovers the base fluid.

The equipment utilizes rotary mechanism that produce centrifugal force. The vertical cuttings dryer are highly used in various countries.

VERTI-G cutting dryer
VERTI-G cutting dryer

The capacity of a VERTI-G cutting dryer to recover the drilling fluids is up to 95%. Along with this the vertical cuttings dryer offer many advantages. If you consider its features it is very compact in design.

It is designed in such a way that it will reduce the footprints significantly. The major advantage offered by vertical cutting dryer is it enhances the efficiency of drilling waste management procedure.

The vertical dryer cutting machine enhances the working of lubrication system by relocating it with a better protection. It also improves the performance of external components and their longevity.

The VERTI-G cutting dryer has an improved water shield design that includes many features such as upper access doors, visual inspection facility and so on. This will help you monitor the complete procedure. The good quality vertical cutting dryers are highly durable and have less functional maintain ace. All the standard part are easy to access and can be changed without much effort.

In other equipment changing belts is a difficult process but in case of VERTI-G cuttings dryer it gets super easy and quick. You can change the belt without removing drive assembly.

The overall structure of the machine is user friendly. Kosun vertical cutting dryer has been highly praised by vast domestic and overseas customers.Using high quality vertical cutting dryers will not only increase the efficiency of the drill waste management procedure but also  will enhance the performance of all other equipments included in the process.

Vertical cuttings dryer for sale all over the world by virtue of its high-quality products and excellent after-sales services.

 

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Vertical Cuttings Dryer For Kosun Drilling Waste Management

Vertical Cuttings Dryer

Vertical Cuttings Dryer is a kind of vertical centrifuge which is also named as VERTI-G Cuttings Dryer. It is regarded as to one of the most effective waste management equipment for oil- or synthetic- based drilling operations.

Kosun Vertical Cutting Dryer is applicable for recovery oil from the drilling cuttings in drilling industry .

Vertical Cuttings Dryer
Vertical Cuttings Dryer

 

 

 

 

 

 

 

In order to meet the international emission standards and environmental requirements. Kosun vertical dryer can cut down drilling costs and lessen environmental pollution by recycling mud in cuttings.
Processing capacity of 40-60T / h, after treatment of cuttings oil content (OOC) can be reduced to 5% (w / w) the following,

By using VERTI-G Cutting Dryer equipment,98% customers is very satisfied with the results.

How does the vertical cutting dryer work?
The vertical cutting dryer uses solid forces generated through mechanical rotation to separate solids and liquids. The drilling chips enter the space between the sieve basket and the scraper through the feed port and the fabric cone, and the drilling fluid flows through the material layer and the sieve into the collection tank along the cap under centrifugal force. The fluid is then discharged from the outlet pipe on both sides and the solids remain in the basket.

Due to the difference in speed between the screw blade and the sieve basket, the screw blade cuts the solid from the basket and then pushes it to the bottom of the basket so that the dewatered solids are continuously discharged into the collection funnel. The liquid phase will be further processed by Decanter Centrifuge Kosun also has it availalbe.

Kosun has more than 20 years experience in Drilling Solids Control Equipment and Drilling Waste Management Equipment with API, IADC, ISO and CE certificated.

KOSUN has been highly welcomed by customers by virtue of its high-quality products and best services. Welcome to contact with us.