Vertical Cutting Dryer

05/16/201706/26/2017

Vertical Cutting Dryer for Oil Base Mud

Vertical Cutting Dryer

Vertical cutting dryer is used for the purpose of recovering waste oil and cutting fluids from the system and bring them back into operation. In a drilling waste industry there is a heavy requirement of oil and as it can make the overall process very convenient.

According to the reports, 1 to 4 barrels of oil is required for 1 barrel of solid which is removed. If there is no cutting dryer installed in the system then all this oil will get wasted and thus increase the overall cost of the operation.

There are many benefits using vertical cutting dryer, here is how it can benefit you:

Make Operation environmental friendly
Wastage of oil can be very harmful for the nature. When there is no dryer installed in the system then it can cause a lot of waste of oil and damage the nature to a great deal. With the help of cuttings dryer all these waste can be monitored and you will get a very efficient way to work.

Cost effective
Reduction in waste can cause heavy losses. If you use the dryer into your system them most of the oil will be re-pumped into the system and there will be considerable reduction in the requirement of oil. It will also make system more efficient and bring out the best drilling.

Long service life
Dryers which are used for the purpose of controlling waste are all made from high quality material which can ensure that you get the best output from the service. If this system is not used then it can result it lots of losses and you will be also required to pump in a lot of oil into the system.

Reliable lubrication
Lubrication which is pumped back into the system is a lot more reliable and can provide you with better efficiency.

Kosun also have shale shaker, Mud Cleaner, shaker screen , DC Series Decanter Centrifuge, Screw Pump …….

Kosun vertical cutting dryer is well recognized and welcomed by clients all over the world. Welcome contact us if you need.

03/22/201707/24/2020

HI-G Cuttings Dryer Replacement to TDU(Thermal Desorption Unit)

HI-G Cuttings Dryer

HI-G Cuttings Dryer play a major role in separating the drilling fluids from drilled cuttings. So the HI-G cuttings dryer is considered as a core part of drilling waste management. In earlier time the use of TDU(Thermal Desorption Unit) was significant.

HI-G Cuttings Dryer have achieved lot of appreciation in drilling waste management. The vertical cutting dryer is commonly used to dry the dry the drilling solids . The working of a cutting dryer flows into two parts. One is transporting the solids and other is drying the solids.

HI-G Cuttings Dryer are the best option for the treatment of various waste streams such as oil sludge, drill cuttings and other organic waste material. The motors used in this procedure are non flammable. This will save your workplace from fire. The oil and water utilized in the process can be recycled for reuse. It is a heavy duty machine that leaves minimum footprints.

Whenever a successful drilling operation takes place the contamination of drilling cuttings with the drilling fluids occurs. This procedure is unavoidable. Separating the drilling fluid from the drilled cutting is really important as the drilling fluid is unrecoverable and economically unwanted.

It is a non incineration technology that is designed to separate hydrocarbons from the drilling oils and other fluids included in drilled cuttings. But today cutting dryers have taken its place due to following reasons.

It not only play a core role in drilling waste management but also enhances the performances of other equipment included in the procedure. The cutting dryer offer total fluid management. This will significantly reduce the impact of drilling activities on the environment.

HI-G Cuttings Dryer are quite light weight so can be used on any site. Making use of cutting dryer in the drilling waste management process will reduce the process time significantly.

03/16/201707/24/2020

Vertical Cuttings Dryers , Verti-G Dryers is testing in Onsite Drilling Field

Vertical Cuttings Dryers

Vertical Cuttings dryers or Verti-G dryers are produced by KOSUN are types of vertical centrifuge, which can perform solid/liquid separation through centrifugal separation.

Vertical cuttings dryers or Verti-G dryers are becoming very important as the drilling work increases it that professional make different measure to ensure that drilling fields becomes cleaner. Over the years there have been many efforts made to keep the field clean and help the environment in cleaning.

Vertical cutting dryer are such devices which can help in keeping the environment clean by reusing most of the oil and cleaning fluids and ensure that there is reduction in wastage.

Vertical cuttings dryers or Verti-G dryers are very special equipment which are used of the purpose of cleaning the drilling waste by using different solid products such as vacuum degreaser, decanter centrifuge and much more. It is very important that all parts are mounted over the mud cleaner which is another very important tool that is used for the purpose of cleaning.

As for vertical dryers or Verti-G dryers, it is a very popular tool that has won a lot of appreciation in the Indian market for its efficiency and professional cleaning. Another very important reason for the popularity of Verti-G is that they are proving very good customer support and service for the tool. The qualities of the materials which are being used are also very good which is giving them a decent results.

The need of getting a good quality cutting dryer which is capable of efficiently reuse the oil and drilling fluids is very high these days. Verti-G is one of the few tools which has a very successful track record and can make sure that people get the best output from it.

The dryer is also very effective in cost management and can ensure that customers get a very cheaper way to keep the system working. they can make sure that users are not required to pay for oil but can get it cleaned and capable of reusing it.

03/14/201706/26/2017

What is the Function of Vertical Cutting Dryer in Drilling Mud Fields

Vertical Cutting Dryer

Vertical Cutting Dryer makes use of a unique force to dry solids from oil and other base fluids. The steel vessel catches the wet solids due to its stainless nature. The dry wastes are removed by the angles attached to the machine that rotate slightly slower than the bowl whereas liquid is thrown out through the bowl openings.

The Vertical Cutting Dryer makes the whole process easier and comfortable. It is highly effective in improving the efficiency of the machine at a comparatively lower rate. It accelerates the profits and well being of the company as it makes use of the left over mud and other sediments which would have been considered trash otherwise.

When we use dryer in drilling mud fields, it simplifies the work of Shale Shaker . It can provide a higher working efficiency guaranteed with simplification of further processing of purification of solids from the liquids.

The most impressive part of using a cutting dryer is its high adaptability. It can be easily used for all kinds of base mud including water, oil, and synthetic. It is one of the most effective machines, which are also environment friendly, and at the same time cheaper and cost effective. It hardly affects the environment negatively and causes no pollution.

The Major Functions of the Cutting Dryer include;
1- High Performance
It highly aids and improves the performance of the machine largely.
2- High speed centrifuge
3- Better Efficiency and Low Costs
What can be better than having better work done at low prices?
4- Extremely Helpful in cost cutting and pocket friendly
5- It simplifies the work of Shale Shakers
It largely simplifies and shortens the long working hours required in the Shale Shakers.
6- It is highly suitable for water-based mud, oil based mud and synthetic base mud.
7-It produces very less waste compared to other machines and produces much dryer end products
8- It can recover up to 95 percent of drilling fluids.

03/10/201707/24/2020

Vertical Dryer: Core Equipment in Drilling Waste Management

Vertical Dryer

Vertical dryer is one of the most vital part of drilling waste management. These are smaller dryers that are designed for installation and processing of low volume drill cuttings. The cutting dryers play an important role in making the waste management process easy, efficient and eco-friendly.

The cutting dryers are either vertically or horizontally oriented in an conical basket centrifuge that is designed for reducing the content of drilling that is in liquid form. This helps them to make the disposal eco friendly. In the process of drill waste management the drill cuttings are moved to cutting dryers with the help of screw conveyer, cutting pump and so on.

Features
The cutting dryer play an important role in improving the performances of low volume applications included in drill waste management. When there is a high torque due to low lubrication oils the machine automatically stops. It stands well in incorporate walkways that lift the hoist and are easy on maintenance. The motor of the cutting dryer is explosion proof that will save the workers from any mishaps. The control panel used for the machine is certified and of high quality. If you are looking for suit drilling application the cutting dryer is available in various sizes.

Benefits
The drill cutting dryer offers many benefits in drill waste management. The drill cutting dryers are highly efficient. They minimize the volume of drilling fluid and the and its discharge. For zero discharge application the drill cutting dryer significantly reduces the volume of fluids. The drill cutting dryer also recovers the mud losses. This will significantly reduce the drilling fluid cost. The cutting dryers are very important for a successful drill waste management. They will not only increase the efficiency of the process but also enhance the life of the equipments used in the process.

03/09/201707/24/2020

Vertical Cutting Dryer Popular World Widely

Vertical Cutting Dryer

Vertical Cutting dryer and vertical drilling is a device which uses the rotary force for production of centrifugal force for the purpose of releasing.

The appliance is widely popular all over the world for its effective drying and can make sure that work is carried out in a very efficient and faster manner. Main use of the device is to make sure that there is wastage of the drilled solids. And if the vertical cutting dryer is used properly then it will provide a lot of help in recovering the base fluid efficiently.

Most of the times a vertical dryer can efficiently recover more than 95% of the fluids and make sure that work are carried out more efficiently. There are many benefits of having a vertical cutting dryer installed; here are some of the benefits.

1. Rational Structure
Most of the vertical cutting dryer have a 3K planetary structure which is constructed on a bedplate and can make sure that you get the best efficiency. Bedplate of the dryer is then equipped with a annual angle which can slump the pit and also allow for a flexible adjustment directly in the direction of the drainage.

2. Long service Life
Most of the cutting dryer spare parts are made from top quality materials which can make sure that the efficiency of the cutter is very good and it can bring out better output. Good quality spare parts are very important if the material which is being used is rigid and is rotated at a very high speed. As in higher speeds a lot of solid material is discharge, the centrifugal force is protected with the wear proof measures and thus you get a good result in the end.

3. Trustworthy alternative
Input shaft of the differential is equipped with a good quality torque sensor which can carry out all the work with utmost easy and ensure that there is no spiral scrapping of the job.

Kosun with more than 20 years experience in shaker screen, decanter centrifuge, shale shaker , drilling waste management system ……

Welcome to contact us if you need!

03/07/201707/24/2020

Oilfield Drilling Waste Cutting Dryer of Kosun

Cutting Dryer

Cutting dryer that is to reduce the total volume of drill cutting and decrease the overall wastage. it will help in recovering the cutting fluids and result in a very cost effective way of enhancing the overall performance of the system.

Most of the operators are looking for ways to save up on the oil based or synthetic based drilling fluids to make the overall operation more cost efficient and environment friendly. To achieve this objective, using a cutting dryer can be very efficient as it can carry out the overall function in a very efficient manner without resulting in a lot of waste of cutting fluids.

Normal dryers will require you to have better collection systems, and increased man power to make sure that you get the most out of the working. For the purpose of cutting for a dryer which is located in the cutting area there can be a lot of degradation of cutting before the dryer actually reaches the dryer. If the cutting breaks down then bigger cutting surface can make recovery of the fluid less efficient and cause a lot of problems. This can also increase the total volume of the waste material which needs to be decomposed. All these factors can make the complete economic of the fluid recovery less efficient as many big equipments are needed to keep the system working.

Getting a good cutting dyer is very important as it can ensure that you get the best working for all your tools. Cutting dryer cannot just result in better productivity by can also make the system a lot more environment friendly. When there is good recycling in process then overall need of the drilling fluids will naturally decrease and you will have a better system in place that can carry out more efficient work.

The full range of Solids Control Equipment includes decanter centrifuge , shale shaker , shaker screen , mud cleaner, poorboy degasser, pumps, mud tank system and etc. Vertical centrifuge and the related screw pump and screw conveyor are under our drilling waste management equipment business scope.

We are looking forward to cooperation with you.

03/03/201707/24/2020

Vertical Cuttings Dryer, Cuttings Dryer From China Kosun

Vertical Cuttings Dryer

Vertical Cuttings Dryer (also called Verti-G Cutting Dryer) is a vertical type centrifuge that is undoubtedly one of the most effective waste management equipment for oil- or synthetic- based drilling operations. The cuttings dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling waste that has to be transported from well site for disposal.

Vertical Cuttings Dryer makes use of a unique force to dry solids from oil and other base fluids. The steel vessel catches the wet solids due to its stainless nature. The dry wastes are removed by the angles attached to the machine that rotate slightly slower than the bowl whereas liquid is thrown out through the bowl openings.

The major components of the Vertical cuttings Dryer;
1- Basket Screen
2- Air Knife System
3- Screw Conveyor
4- Fresh Water Flushing System
5- High Chrome Anti- Abrasive Flights
6- Positive Pressurized electric control cabinet with PLC + VFD operation.

Kosun vertical cutting dryer can feed at 30 to 50 ton one hour with 420 G’ operating at 900-RPM rotation.
The Vertical Cuttings Dryer (also called Verti-G Cutting Dryer) is a vertical type centrifuge that is undoubtedly one of the most effective drilling waste management equipment for oil- or synthetic- based drilling operations. The cuttings dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling waste that has to be transported for disposal.

Vertical cutting dryers are effective equipments to reduce the price and create better efficiency. However, TDU can also be used for the similar work if the local environment policy allows 5 % OOC standards. Vertical cutting dryers are installed to recycle the valuable drilling fluids and re-use it by shifting into active mud system for drilling.

Kosun with more than 20 years experience in solid control system. KOSUN has always been persisting in the two principles: one is Quality First and the other is Customer Oriented. Welcome contact us!

03/02/201707/24/2020

Vertical Cuttings Dryer Replacement to TDU

Vertical Cuttings Dryer

The Vertical Cuttings Dryer (also called Verti-G Cutting Dryer) is a vertical type centrifuge that is undoubtedly one of the most effective waste management equipment for oil- or synthetic- based drilling operations. The vertical cuttings dryer can effectively clean the drilled cuttings, recover the maximal drilling fluids and reduce the volumes of drilling wastes that has to be transported from well site for disposal.

TDU should only be used when extremely necessary as they release many harmful chemicals to the land. After the treatment of TDU, the OOC can be controlled within 1 % and the remaining ashes can be utilized to make bricks used in construction.

Kosun Thermal desorption unit (TDU) – It utilizes thermal energy to treat the oily contents. Normally, the materials treated by TDU, the solids control should be no less than 40%. Otherwise, it cannot be spilled well in the furnace.

The kind of waste sludge that can be treated by Kosun Thermal desorption unit (TDU) consists of;

All oil type solids whose vaporization point is below 420 degree centigrade could be treated with this system. The oil type solids above mentioned is oil waste and a certain amount solids, like mixture of mud and sand. The pyrolysis furnace roller in this design heat the material and the material is pushed forward by shoveling plates welled with a certain angle on the roller’s inner wall. If the material were only oily mud, the spilling character would be lower.
TDU’s cannot replace Vertical Cuttings Dryer.

02/27/201707/24/2020

KOSUN Vertical Cutting Dryer : Core Equipment in Drilling Waste Management

KOSUN Vertical Cutting Dryer

KOSUN Vertical Cutting Dryer is well known with high quality and best after service sales.

KOSUN Vertical Cutting Dryer can effectively recover the liquid phase in drilling cuttings, making the solid phase become very dry. It is suitable for water-base mud, oil-base mud and synthetic base mud.

In drilling operations large quantities of drilling cuttings are obtained as a result of drilling deep beneath the ocean surface or on the ground to extract the fossil fuel or oil as we commonly know it.

The drilling operations typically yield two kinds of waste – drilling fluids and drilling cuttings. While drilling fluids like mud are used intentionally to aid the process of drilling through well-drilling method, drilling cuttings are the byproduct of the process. This mix of fluid and solid is brought to the surface for further treatment. The separation of two is carried out with mechanical means, the core equipment in the process being a “ Cutting Dryer ”.

Before we understand the process better, let us look into the need for this drilling waste management, why so much importance is attached with such an ordinary task? Well, the answer is much more complicated than you would expect.

The oil and gas wells have been drilled for over a century now and the companies and authorities have grown more aware of the environmental impact of the drilling waste management. Stricter rules and regulations are deployed to companies that has prompted the researchers to find out better ways of dealing with this drilling waste. Naturally the stakes are high for all the parties involved.

One of the most modern approaches of dealing with drilling waste management is returning the drilling cutting waste back to the deep zone where they originally came from – the deep reservoirs, and there are various equipments deployed for supporting the process but before the disposal it is imperative that the drilling cuttings are well treated for the removal of any harmful drilling elements. The usage of cutting dryers makes that possible.

What it does is separate the fluid from the drilling cuttings in a most efficient way, to recover the oil on cuttings and leave remaining waste more suitable for further disposal. So it will be fair to conclude that the cutting dryers are actually at the heart of drilling waste management process.

Some of other traditional methods of drilling waste disposal are: land-spreading and land-farming, evaporation and burial onsite, underground injection, incineration and other thermal treatment, bioremediation and composting, and reuse and recycling.